Nearest Maillefer contacts for USA
Maillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaKN Manufacturing Solutions LLC
Fiber Optic
325 Kentucky Court
GA 30548 Hoschton
Tel: +1 404 202 9655
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karAmaral Automation Associates
Wire & Cable
1697 Warwick Ave, Suite D
RI 02889 Warwick
Tel: +1 401 405 0755
om;n.c;tio;oma;aut;ral;ama;es/;salRepco Industries LLC
Wire & Cable
13299 W. Essex Ln.
Illinois 60142 Huntley
Tel: +1 847 802 4315
Cell: +1 847 274 9218
com;es.;tri;dus;oin;epc;s/r;otu;nliSouthern Industrial Equipment
Wire & Cable
2708 Cambridge Way
TX 75092 Sherman
Tel: +1 281 844 4260
Fax: +1 903 813 0285
net;ns.;tio;olu;ons;usi;xtr;y/e;troContinuous high quality insulation and vulcanizing of high and extra high voltage cable. Thanks to accurate layer tolerances and precise control of material consumption, you also reduce your amount of scrap.
How easily can you respond to market changes? Is your answer profitable enough for you? With us you can choose from three different capacity levels without compromising availability or quality of your production solution. Proactive services enhance your operations even further.
Is material-efficiency important to you? Our technologies guarantee excellent centricity and high stability of your products. State-of-the-art extruders and crossheads save material and minimize scrap in your production. Versatile raw materials, that suit to your production in quality, quantity and price, are applicable on several technologies.
How sustainable are your products? Purity and smoothness in layers are in the core of our solution development. With us, you can deliver more durable products that are easy to install and secure to use.
We simulate possible line configurations for different production speeds and spaces for you
We supervise the installation at your premises to answer any questions which may arise. In each delivery, we do the line set-up to ensure that all our promises are fulfilled in the delivery.
We help you to achieve the best production value throughout your investment lifecycle. There are several performance and upgrade services to explore new business opportunities.
Lean and proven production solution for changing market needs. Good upgradability and versatile product range guarantee a technical fit for the future.
Gain flexibility when producing quality high and extra high voltage XLPE cables
For your production of high and extra high voltage cables, our EPL 51 Extend offers you
Cable manufactured to meet specific requirements and international standards
Theoretical yearly capacity
200 km, 1000 mm2 Cu 220 kV
| Voltage range | 66 – 500 kV |
| Conductor cross section Cu mm2 | 240 –2500 |
| Conductor cross section Al mm2 | 240 –2500 |
| Conductor type | Round, solid, stranded, miiliken |
| Insulation layer thicknesses | |
| Conductor screen (mm) | 0.4 – 2.0 mm |
| Insulation (mm) | 3.4 – 35 |
| Insulation screen (mm) | 0.4 – 2.0 mm |
| Max. cable weight (kg/m) | 35 |
| Max. Cable diameter (mm) | 140 |
| Height of the tower (m) | 100 |
| Constructive line speed (m/min) | 10 |
By utilizing reliable line components and avoiding pre-cross-linking in the extrusion process, you can achieve long cable production lengths. It is particularly true in subsea cable production, where minimizing the number of joints is essential.
Our Quick Conductor Splicing Value Package allows quick conductor splicing for compact round stranded medium voltage (MV) conductors and high voltage (HV) Milliken conductors up to 3000 mm².
Optimal roundness is essential for efficient use of insulation material on a CV line. Cutting down material overuse is one of the biggest contributors to production productivity in pre-molded and pre-fabricated joints and terminations as well.
Our Quick Conductor Splicing Value Package allows quick conductor splicing for compact round stranded medium voltage (MV) conductors and high voltage (HV) Milliken conductors up to 3000 mm².
While your compound suppliers provide clean XLPE insulation compounds, with our clean-run value package these compounds are kept clean. In fact, they are made even cleaner through the material conveying from the package to the extruder.
By utilizing reliable line components and avoiding pre-cross-linking in the extrusion process, you can achieve long cable production lengths. It is particularly true in subsea cable production, where minimizing the number of joints is essential.
The cooling circulation of nitrogen shrinks the outer surface of the insulation, thereby forcing the insulated core into its round shape. This process enables a catenary line with moderate rotation to produce cables with thick walls.
Optimal roundness is essential for efficient use of insulation material on a CV line. Cutting down material overuse is one of the biggest contributors to production productivity in pre-molded and pre-fabricated joints and terminations as well.
Royal road to demanding deliveries with the lowest total cost of ownership. High output solution to explore the market in the front row.
Produce quality high and extra high voltage XLPE cables with high speed
Our EPL 51 Explore line is designed for reliable, high-quality production of high and extra high voltage cables, and offers
Cable manufactured to meet all relevant requirements and meets international standards
Theoretical yearly capacity
250 km, 1000 mm2 Cu 220 kV
| Voltage range | 66 – 500 kV |
| Conductor cross section Cu mm2 | 240 –3000 |
| Conductor cross section Al mm2 | 240 –3000 |
| Conductor type | Round, solid, stranded, miiliken |
| Insulation layer thicknesses | |
| Conductor screen (mm) | 0.4 – 2.0 mm |
| Insulation (mm) | 3.4 – 35 |
| Insulation screen (mm) | 0.4 – 2.0 mm |
| Max. cable weight (kg/m) | 40 |
| Max. Cable diameter (mm) | 150 |
| Height of the tower (m) | 100 |
| Constructive line speed (m/min) | 10 |
By utilizing reliable line components and avoiding pre-cross-linking in the extrusion process, you can achieve long cable production lengths. It is particularly true in subsea cable production, where minimizing the number of joints is essential.
Our Quick Conductor Splicing Value Package allows quick conductor splicing for compact round stranded medium voltage (MV) conductors and high voltage (HV) Milliken conductors up to 3000 mm².
Optimal roundness is essential for efficient use of insulation material on a CV line. Cutting down material overuse is one of the biggest contributors to production productivity in pre-molded and pre-fabricated joints and terminations as well.
Roundness is a sum of many factors during the extrusion and cross-linking processes. Correct extrusion and cross-linking conditions can be achieved and controlled with correct equipment selection.
Our Quick Conductor Splicing Value Package allows quick conductor splicing for compact round stranded medium voltage (MV) conductors and high voltage (HV) Milliken conductors up to 3000 mm².
While your compound suppliers provide clean XLPE insulation compounds, with our clean-run value package these compounds are kept clean. In fact, they are made even cleaner through the material conveying from the package to the extruder.
By utilizing reliable line components and avoiding pre-cross-linking in the extrusion process, you can achieve long cable production lengths. It is particularly true in subsea cable production, where minimizing the number of joints is essential.
The cooling circulation of nitrogen shrinks the outer surface of the insulation, thereby forcing the insulated core into its round shape. This process enables a catenary line with moderate rotation to produce cables with thick walls.
Roundness is a sum of many factors during the extrusion and cross-linking processes. Correct extrusion and cross-linking conditions can be achieved and controlled with correct equipment selection.
Optimal roundness is essential for efficient use of insulation material on a CV line. Cutting down material overuse is one of the biggest contributors to production productivity in pre-molded and pre-fabricated joints and terminations as well.