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Production Optimization

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Do you know the real potential of your current production, equipment and resources? You might benefit from the opinion of the OEM. Having experience of over 4,000 line deliveries, we can offer you the best production practices worldwide.

Topography Scanner

Art and science around digital quality measurement

What if you could continuously monitor your extrusion quality?

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Process Training

Best output with process excellence

Should you boost the process understanding of your operators and managers?

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Maintenance Training

More motivated operators, more efficient production

Would you like to master maintenance planning?

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Technical Inspection

Know the condition of your equipment inside out

Discover the improvements and upgrades that save costs

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Process Survey

Recognize the needed investments to improve quality or capacity

Are there low-hanging fruit in your processes?

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Preventive Maintenance

For availability, reliability and safety

Tired of unexpected maintenance costs?

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Line Performance Review

Secure highest output, longest lifetime and best quality

Ready to reveal production inefficiencies?

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Line Equipment Assessment

Fewer unplanned shutdowns

Do you know the true condition of your production equipment?

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Best Practices for Catenary Continuous Vulcanizing

Eliminate the overuse of insulation material

Unsatisfied with the geometrical quality of your cable core?

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NCC Module for Degassing Time Calculation

Less scrap, fewer delays, less reproduction

Are you running out of time and stock space?

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Extrusion Optimization

Drive productivity with nonlinear modelling

Ready to tune the temperature profile of your extruder barrel?

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Superior Compression Technology

Model your product with neural network methods

Would you take better control of your fiber length?

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Round Value Package Premium

Cut down geometrical errors by half

What if you could increase line productivity by 20–40%?

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Meet us at Plast Alger in on 09 - 11 March, 2020!

Wire Düsseldorf

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Chinaplas

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Wire & Tube China

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IWCS

Wire India

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From our blog Visit Blog

Happy Chinese New Year!

23.1.2020

Wishing Happy Chinese New Year 2020 Read more

Happy Chinese New Year!

Composite Pipe Production Doubled without trouble

22.1.2020

Since two decades, Maillefer has been providing production systems for manufacturing multi-layer composite pipe with diameters ranging from 14 to 32 mm and from 16 to 63 mm. Today, our two model lines, the PCL32 and PCL63 that cover the two size ranges have evolved much. We are closer to 60 m/min, which first presented serious challenges to polymer and aluminum tape suppliers. Read more

Composite Pipe Production Doubled without trouble

Look Dashing with a Bluebox

15.1.2020

What is the Bluebox, and why blue in particular? Industry 4.0 has passed through here and with it a fresh way of looking at and consolidating information coming from your factory floor. Read more

Look Dashing with a Bluebox

New in EHV cable production

13.1.2020

Two X-ray gauges are used in CV lines to measure thicknesses, concentricity & diameter during production of MV, HV and EHV cables. Now, the second gauge at the cold end (after end seal) is orientable to give a synchronized visual of measurements taken by the 1st gauge at the hot end. Read more

New in EHV cable production

Season's Greetings

19.12.2019

Wishing You Happy Holidays and a Successful New Year 2020! Read more

Season's Greetings

New Cutter for Medical Tubes

19.12.2019

The CSA 32 combines the cutting, measuring, conveying and collection of extruded tube in one swift process. The number and lengths of collection bins are customized according to product requirements. The holding capacity doubles by opting for bins mounted on both sides. Read more

New Cutter for Medical Tubes

DHC Crosshead for Rubber Cable Production

12.12.2019

A perfect crosshead solution for single and dual layer extrusion of LV and MV rubber cables. The conical design allows improved contact between parts with improved centering, sealing and heat transmission. Conical parts are also easier to assemble and dismantle. Read more

DHC Crosshead for Rubber Cable Production

Coilers and reelers

27.11.2019

Maillefer has a coiler or reeler model for your specific pipe & tube application. While they compose a familiar item in our typical extrusion line portfolio, they are also quite popular as individual components for upgrades of existing lines. Every model is fully automated, dual position, stand-alone, user-friendly and built with safety in mind. Read more

Coilers and reelers

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