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Extrusion Optimization

Nearest Maillefer contacts for USA

Maillefer North America

Pipe & Tube

#1 Extrusion Drive<br />
CT 06379 Pawcatuck

Tel: +1 860 625 48 45

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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KN Manufacturing Solutions LLC

Fiber Optic

325 Kentucky Court
GA 30548 Hoschton

Tel: +1 404 202 9655

Cell: +1 404 202 9655

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Amaral Automation Associates

Wire & Cable

1697 Warwick Ave, Suite D
RI 02889 Warwick

Tel: +1 401 405 0755

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Repco Industries LLC

Wire & Cable

13299 W. Essex Ln.
Illinois 60142 Huntley

Tel: +1 847 802 4315

Cell: +1 847 274 9218

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Southern Industrial Equipment

Wire & Cable

2708 Cambridge Way
TX 75092 Sherman

Tel: +1 281 844 4260

Fax: +1 903 813 0285

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Practical trial / Sample production

Software

3 days

All applications

Drive productivity with nonlinear modelling

Ready to tune the temperature profile of your extruder barrel?

Proper extrusion temperature profile has a strong effect on output linearity and melt quality. Maillefer has the right tools to improve your extrusion performance.

Nonlinear modeling has proved to be a powerful tool for tuning proper operating conditions for the extrusion process. As a customer, you can select one extruder/material combination which will then be modeled using neural network methods. A perfect way to ensure better productivity within a safe temperature range.

Higher throughput and quality of cable insulations while keeping the melt temperature within limits.

Three days of practical trials at Maillefer Vertical Pilot Line.

The extrusion optimization consists of:

  • Modeling work
  • Temperature profile optimization
  • Optimization software

Want to hear more?

Please fill in your details below and we’ll get in touch!

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Meet us at wire Southeast Asia in Bangkok, Thailand on 17 - 20 September, 2025!

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From our blog Visit Blog

Unlock Peak Performance with Lifecycle Services

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With over 6000 lines installed worldwide, we have a vast history of working closely with cable and pipe manufacturers. That means something when considering services over a lifecycle. Read more

Unlock Peak Performance with Lifecycle Services

The Future of AI Autonomous Line Controls

20.8.2025

AI is here, more than ever before. The integration of Artificial Intelligence in the industrial environment, particularly in our extrusion lines is set to revolutionize end-product quality and manufacturing efficiency/output. Read more

The Future of AI Autonomous Line Controls

Autonomous CV Lines on the Horizon

30.7.2025

Imagine a CV line automatically gearing itself for production of high-voltage and extra high-voltage cables only by selecting the desired product. Our futuristic project is on the near horizon. Read more

Autonomous CV Lines on the Horizon

Topography Scanner and Data Warehousing in Cable Manufacturing

25.7.2025

Data warehousing uses advanced technology to give manufacturers the tools they need to confidently make insightful decisions. The potential to leverage volumes of data is here. Read more

Topography Scanner and Data Warehousing in Cable Manufacturing

State-of-the-Art Cutter

14.7.2025

Here is a robust cutter for your larger extruded pipes. Our CMC 75 is designed to cut rigid multi-layer PO, PEX, and PE-RT pipes into bars. Achieve precise cuts, each and every time. Read more

State-of-the-Art Cutter

State-of-the-Art Automatic Centering

30.6.2025

Another crosshead joins the ranks of automatic centering for extrusion of cables. The ACC 12/16 achieves exceptional concentricity, resulting in optimal material usage and less waste. Read more

State-of-the-Art Automatic Centering

Cutters for PEX Pipe and More

18.6.2025

Precise cuts, safety, and ergonomics ensure the finish quality of pipe &amp; tube. Cutters are available as for extrusion line upgrades or complete line integrations. Read more

Cutters for PEX Pipe and More

XLPE Cable Postheater has Smarts and Self-adapts

18.6.2025

Intelligent induction finds its way in XLPE cable production. It represents an additional building block of smart innovations being placed in manufacturer’s hands. Read more

XLPE Cable Postheater has Smarts and Self-adapts

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