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Maillefer Factory System

Nearest Maillefer contacts for USA

Maillefer North America

Pipe & Tube

#1 Extrusion Drive<br />
CT 06379 Pawcatuck

Tel: +1 860 625 48 45

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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KN Manufacturing Solutions LLC

Fiber Optic

325 Kentucky Court
GA 30548 Hoschton

Tel: +1 404 202 9655

Cell: +1 404 202 9655

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Amaral Automation Associates

Wire & Cable

1697 Warwick Ave, Suite D
RI 02889 Warwick

Tel: +1 401 405 0755

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Repco Industries LLC

Wire & Cable

13299 W. Essex Ln.
Illinois 60142 Huntley

Tel: +1 847 802 4315

Cell: +1 847 274 9218

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Southern Industrial Equipment

Wire & Cable

2708 Cambridge Way
TX 75092 Sherman

Tel: +1 281 844 4260

Fax: +1 903 813 0285

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Do you need a qualified concept to realize the complete factory with the lowest risk and cost? Let us introduce a new way to seize your business opportunity in both existing and new market segments.

The qualified concept to realize the complete factory with the lowest risk and cost

Maillefer works as your responsible partner for all planning, building, technology and engineering tasks until the start-up of new production lines, and quality and information systems. You get profitable production from the start, you need minimal own resources and you outsource the risk in investment planning and realization.

We know how things work in practise – combining project, product and production technology excellence in complete factory deliveries

Excellence in demanding project executions, product quality and advanced production technologies has always been our key priority. More than 80 plant definition studies and more than 4000 line deliveries are our proof of competence in realizing business ideas into profitable factories.

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Business Idea

You have noticed the emerging demand for certain cables, but are unable to meet it with your current production. You might also need more information on the lifetime of the new investment. This is where Maillefer Factory System could be the right way to proceed.

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Factory Investment Decision

We find the most profitable and sustainable production solution to complete your feasibility study. Our Plant Definition Study gives you a view on raw material flows, cable constructions, needed production processes and machinery, the main operational requirements and implementation schedule, and the size of the investment. An initial factory layout and utility consumption calculation are part of the study. Read more

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Plant Engineering

When you have got the investment decision, we can start the project. You get a dedicated project manager who is your responsible contact until production start-up. At this point, architectural design and building tasks are specified, and your factory is taking the actual shape. We can also assist you in finding the local main designer. You have all the documentation needed for the building permit application. Read more

Building Permit

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Project Start-up

After receiving the building permit, civil engineering starts with the full speed. This is the point where you need to make the initial investment for equipment.

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Implementation

Now it is time to realize your factory plan within your investment budget. We manage the project on your behalf regarding all equipment needed for production. Once the building is ready, the implementation schedule can be secured by our project management excellence. Read more

Production Start-up

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Technology Transfer & Quality System

In each delivery, the production set-up is done by us to guarantee that you get the expected performance and productivity in the predefined time. We ensure that your quality system is compliant with standards. The best industrial production practices are applied on your factory.
Read more on Technology Transfer
Read more on Quality System

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MES / ERP System

To fully utilize the possibilities of your plant, capacity and material resources are planned according to accurate real-time data and production forecasting tools of the MES / ERP System. This leads to less downtime and improved efficiency at the plant. Read more

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Production Optimization

As part of the factory delivery, we optimize your central production processes and parameters. Partnering with our maintenance and performance solutions keeps your cost, product quality and productivity at the expected level over time. Read more

Meet us at IWCS in Pittsburgh, USA on 27 - 30 October, 2025!

From our blog Visit Blog

Gaining Performance After Line Delivery

15.10.2025

This multi-layer PEX / PE-RT extrusion line maybe a bit past, yet it is performing even better than the day it was delivered. Thanks to the attentive services of our agent, Montenegro S.r.l. Read more

Gaining Performance After Line Delivery

Revealing What’s Unique Behind the Toppi Name

9.10.2025

Toppi is a family name as well as a brand of no-nonsense entrepreneurship which started over 70 years ago. The privately owned Finnish company, located in Espoo, specializes in producing high-quality plastic hoses, tubes, profiles and cables for industrial and consumer needs. Family members stay dedicated to every aspect of Toppi operations, including plans for growth. Read more

Revealing What’s Unique Behind the Toppi Name

Redefining Multi-layer Processing for Heating & Plumbing Pipe

3.10.2025

Redefine heating &amp; plumbing pipe extrusion with a complete system that boosts efficiency, precision, and scalability. The PXL multi-layer line is a step above the rest. Read more

Redefining Multi-layer Processing for Heating & Plumbing Pipe

More Medical from a Single Source

3.10.2025

Synergies and partnerships translate to more extrusion systems, and now include multi-lumen, TPE materials, and triple layer co-extrusion alongside our classic IV tube lines. Read more

More Medical from a Single Source

Open Systems

18.9.2025

Find information by relying on a solid data foundation. Smart factories and AI require good data. Its availability and accessibility through our extrusion lines is therefore essential. Read more

Open Systems

Unlock Peak Performance with Lifecycle Services

3.9.2025

With over 6000 lines installed worldwide, we have a vast history of working closely with cable and pipe manufacturers. That means something when considering services over a lifecycle. Read more

Unlock Peak Performance with Lifecycle Services

The Future of AI Autonomous Line Controls

20.8.2025

AI is here, more than ever before. The integration of Artificial Intelligence in the industrial environment, particularly in our extrusion lines is set to revolutionize end-product quality and manufacturing efficiency/output. Read more

The Future of AI Autonomous Line Controls

Autonomous CV Lines on the Horizon

30.7.2025

Imagine a CV line automatically gearing itself for production of high-voltage and extra high-voltage cables only by selecting the desired product. Our futuristic project is on the near horizon. Read more

Autonomous CV Lines on the Horizon

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