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Smart Factory

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Maillefer Smart Factory

Have you ever wondered how to make better use of your production data? The Maillefer Smart Factory connects and analyzes your processes and end products in real time for more intelligent production.

Your bottom line results are what matter in the end. As a real-time production management and optimization concept, the Maillefer Smart Factory gives your 100% transparency across the production. You recognize abnormal process behaviors faster and benefit from more intelligent maintenance using preventive automated online solutions.

Predictive analytics of connected data
Predictive analytics of connected data

Predictive analytics

Maillefer Smart Factory connects processes, intelligent components and end product data. You can measure, collect and analyze all central production parameters in real time. Advanced production management is enabled by connecting data with online process controls and with factory MES and ERP systems. In short, you can make smarter process improvements on the fly.

Wider product mix

Wider product mix

Maillefer Smart Factory is the path for more flexible production. You can combine latest material science with process technology by using neural modelling and exact real time product data. In case of quality or productivity issues, improved traceability across production shows its real power.

Optimized production concepts

Optimized production concepts

Fully connected production redefines production efficiency. Self-optimizing processes are the key to minimizing the use of production resources, consuming less excess material and reacting to quality defects faster. You can reach overall equipment effectiveness as much of over 90%. The virtual 3D plant simulation quickly gives you a more detailed project definition both in green fields and in factory extensions. It is a risk-free way of testing anything from simple product revisions to complete redesigns in the predefined production volume and mix. Eventually, you can enter new markets with unforeseen speed.

Automated preventive services

New digital skills and know-how

Maillefer Smart Factory includes hands-on training both at Maillefer’s pilot line and in your own production facility. Our curing calculation program NSS opens an accurate window into CV processes. With our online curing control OCC you manage your curing process real time using exact process measurements. As a result, there are fewer scrap and cable failures.

Remote support

Remote support

Online process and component controls proactively provide you with information on the required maintenance activities. Online troubleshooting and virtual support shorten your production downtime and bring lifecycle services to your fingertips around the world.

New digital skills and know-how

Automated preventive services

Maillefer Smart Factory improves visibility on production performance for line operators and management alike. Automated preventive maintenance solutions with online service links are available on demand.

Want to be the first to hear about our new solutions?

From our blog Visit Blog

State of the Art Next Generation Extruder

21.3.2023

Proudly introducing the first of the MXD series, Maillefer releases its first 80 mm 30 L/D extruder from shop assembly. It is geared for today’s pipe &amp; tube manufacturing requirements. Read more

State of the Art Next Generation Extruder

State of the Art Crosshead for MV & HV Cable

2.3.2023

The THC 50/90 is a new member of our conical crosshead family. It’s a perfect solution for medium and high-voltage cable production. Read more

State of the Art Crosshead for MV & HV Cable

Diameter Stability for Medical Tube

22.2.2023

One of the many challenges in the medical device industry is the production of plastic PVC or PU tube. Two optimization methods for flexible tubing are available on medical extrusion lines. Read more

Diameter Stability for Medical Tube

Prepare Winning Splices for Milliken Conductor

8.2.2023

Splicing of large Milliken conductors is significantly easier with Maillefer’s new QCS 3000. Remove complex and time consuming operations when extruding for MV, HV and EHV cables. Read more

Prepare Winning Splices for Milliken Conductor

Maillefer - A Sustainable Choice

6.2.2023

Lars Fagerholm, President of the group, states, "Maillefer continues to commit to and demonstrate sustainable value in how we operate and in the performance of our technology. We continuously drive our operations toward more sustainable processes, fully utilize 100 % green energy resources, and invest in our organization and the way of working to meet sustainable and best ethical values. Read more

Maillefer - A Sustainable Choice

Collaboration and Partnerships are Key to Sustainable Solutions

26.1.2023

R&amp;D partnering, performance excellence throughout equipment life-cycles, and sustainable practices help nurture long lasting partnerships. Come explore the innovations and collaboration possibilities. Read more

Collaboration and Partnerships are Key to Sustainable Solutions

Changing Tides for Heating & Plumbing Pipe

24.1.2023

World events increase demand for multi-layer pipe around the globe. Maillefer provides you with the experience, the right resources, and the support to realize manufacturing excellence. Read more

Changing Tides for Heating & Plumbing Pipe

Stop by Our Booth 2023

11.1.2023

Stop by and meet with Maillefer at any of the industry events during 2023. We invite you to arrange your meeting with us before the show takes place. Read more

Stop by Our Booth 2023

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