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Smart Factory

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Maillefer Smart Factory

Have you ever wondered how to make better use of your production data? The Maillefer Smart Factory connects and analyzes your processes and end products in real time for more intelligent production.

Your bottom line results are what matter in the end. As a real-time production management and optimization concept, the Maillefer Smart Factory gives your 100% transparency across the production. You recognize abnormal process behaviors faster and benefit from more intelligent maintenance using preventive automated online solutions.

Predictive analytics of connected data
Predictive analytics of connected data

Predictive analytics

Maillefer Smart Factory connects processes, intelligent components and end product data. You can measure, collect and analyze all central production parameters in real time. Advanced production management is enabled by connecting data with online process controls and with factory MES and ERP systems. In short, you can make smarter process improvements on the fly.

Wider product mix

Wider product mix

Maillefer Smart Factory is the path for more flexible production. You can combine latest material science with process technology by using neural modelling and exact real time product data. In case of quality or productivity issues, improved traceability across production shows its real power.

Optimized production concepts

Optimized production concepts

Fully connected production redefines production efficiency. Self-optimizing processes are the key to minimizing the use of production resources, consuming less excess material and reacting to quality defects faster. You can reach overall equipment effectiveness as much of over 90%. The virtual 3D plant simulation quickly gives you a more detailed project definition both in green fields and in factory extensions. It is a risk-free way of testing anything from simple product revisions to complete redesigns in the predefined production volume and mix. Eventually, you can enter new markets with unforeseen speed.

Automated preventive services

New digital skills and know-how

Maillefer Smart Factory includes hands-on training both at Maillefer’s pilot line and in your own production facility. Our curing calculation program NSS opens an accurate window into CV processes. With our online curing control OCC you manage your curing process real time using exact process measurements. As a result, there are fewer scrap and cable failures.

Remote support

Remote support

Online process and component controls proactively provide you with information on the required maintenance activities. Online troubleshooting and virtual support shorten your production downtime and bring lifecycle services to your fingertips around the world.

New digital skills and know-how

Automated preventive services

Maillefer Smart Factory improves visibility on production performance for line operators and management alike. Automated preventive maintenance solutions with online service links are available on demand.

Want to be the first to hear about our new solutions?

From our blog Visit Blog

State-of-the-Art Multi-Layer Extrusion Head

20.1.2021

The ECH 5/50 ML is a versatile multi-layer head for the production of automobile fuel, vapor return, battery cooling tubes, and more. Available for up to six layers, for both smooth or corrugated tubes. Read more

State-of-the-Art Multi-Layer Extrusion Head

Multi-Layer Extrusion Head for Corrugated Pipe

6.1.2021

Maillefer’s multi-layer co-extrusion cell provides the maximum flexibility needed to produce the automotive or technical tubes in demand today, as well as for tomorrow. The key lies at the heart of our five or six single-screw extruder array. Read more

Multi-Layer Extrusion Head for Corrugated Pipe

Maillefer Expanding in India

29.12.2020

Maillefer strengthens its support and presence in India by introducing local manufacturing and supply of brand name technology destined to low voltage wire &amp; cable manufacturers within the region. Read more

Maillefer Expanding in India

We Wish You a Joyous Holiday Season and a Happy and Peaceful New Year

18.12.2020

Maillefer extends its warmest wishes during this Holiday Season and into the New Year. We thank you for your continued trust and collaboration as we share in the promise of change to come. Read more

We Wish You a Joyous Holiday Season and a Happy and Peaceful New Year

HVDC Cable Finds a Way Towards Renewable Energy

16.12.2020

Migrating towards renewable energy generation is driving the need for strengthening the distribution grid. HVDC cables are making the connections to bring power to you. Read more

HVDC Cable Finds a Way Towards Renewable Energy

Smart Buffering Brings Production to New Levels

2.12.2020

The productivity of optical cable manufacturing can increase with higher line speeds. However, the higher speeds call for more precise process control. Smart buffering brings production to new levels. Read more

Smart Buffering Brings Production to New Levels

Working Hand-in-Hand for More Than 25 Years

25.11.2020

Billy Rae, Chief Operating Officer at Emtelle UK Headquarters, shared his views about blownfiber developments with us about four years ago. His words then never ring clearer today, judging by recent news concerning their German operation in Erfurt. Read more

Working Hand-in-Hand for More Than 25 Years

Key Validation Procedures for Extruded HVDC Cable Joints

18.11.2020

Joint connections in any cable system are crucial. Depending on the kind of application and the resulting lengths produced, different joint types are required. Read more

Key Validation Procedures for Extruded HVDC Cable Joints

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