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Smart Factory

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Maillefer Smart Factory

Have you ever wondered how to make better use of your production data? The Maillefer Smart Factory connects and analyzes your processes and end products in real time for more intelligent production.

Your bottom line results are what matter in the end. As a real-time production management and optimization concept, the Maillefer Smart Factory gives your 100% transparency across the production. You recognize abnormal process behaviors faster and benefit from more intelligent maintenance using preventive automated online solutions.

Predictive analytics of connected data
Predictive analytics of connected data

Predictive analytics

Maillefer Smart Factory connects processes, intelligent components and end product data. You can measure, collect and analyze all central production parameters in real time. Advanced production management is enabled by connecting data with online process controls and with factory MES and ERP systems. In short, you can make smarter process improvements on the fly.

Wider product mix

Wider product mix

Maillefer Smart Factory is the path for more flexible production. You can combine latest material science with process technology by using neural modelling and exact real time product data. In case of quality or productivity issues, improved traceability across production shows its real power.

Optimized production concepts

Optimized production concepts

Fully connected production redefines production efficiency. Self-optimizing processes are the key to minimizing the use of production resources, consuming less excess material and reacting to quality defects faster. You can reach overall equipment effectiveness as much of over 90%. The virtual 3D plant simulation quickly gives you a more detailed project definition both in green fields and in factory extensions. It is a risk-free way of testing anything from simple product revisions to complete redesigns in the predefined production volume and mix. Eventually, you can enter new markets with unforeseen speed.

Automated preventive services

New digital skills and know-how

Maillefer Smart Factory includes hands-on training both at Maillefer’s pilot line and in your own production facility. Our curing calculation program NSS opens an accurate window into CV processes. With our online curing control OCC you manage your curing process real time using exact process measurements. As a result, there are fewer scrap and cable failures.

Remote support

Remote support

Online process and component controls proactively provide you with information on the required maintenance activities. Online troubleshooting and virtual support shorten your production downtime and bring lifecycle services to your fingertips around the world.

New digital skills and know-how

Automated preventive services

Maillefer Smart Factory improves visibility on production performance for line operators and management alike. Automated preventive maintenance solutions with online service links are available on demand.

Want to be the first to hear about our new solutions?

From our blog Visit blog

Topography Scanner Dazzles NKT

13.3.2019

The Topography Scanner is a novel solution for cable quality control during production. The original idea to develop such a device was sparked many years ago during development of new generation of extruder screws for XLPE insulation in CV lines. Read more

Topography Scanner Dazzles NKT

///Explore - A perfect solution for HV & EHV cable production

7.3.2019

Optimized Bi-Flow distributors enable accurate wall thickness, centricity and roundness of the cable. Read more

///Explore - A perfect solution for HV & EHV cable production

/Enter - New App for Remote Tracking

25.2.2019

Enter is a compact quality solution for more sustainable production. It is ideal for those searching for an affordable investment that is easy to start and maintain in different production environment. Read more

/Enter - New App for Remote Tracking

Roundness Optimization - Part of Intelligent Process Control

13.2.2019

Maillefer’s core know-how in power cable production lines is linked to the curing calculation program (NCC). NCC allows its users to optimize current line configuration to reach maximum line speed. Read more

Roundness Optimization - Part of Intelligent Process Control

Multi-layer Extrusion - A Driving Force at EMS

21.1.2019

EMS-GRIVORY positions itself as a leading manufacturer of high-performance polyamides for extrusion and injection molding. Their development center is equipped with a modern multi-layer co-extrusion group from Maillefer that keeps them at forefront of the automotive industry. Read more

Multi-layer Extrusion - A Driving Force at EMS

Smart Buffering - Remarkable Material Savings

11.12.2018

The productivity of an optical cable manufacturing line can be improved significantly by increasing line speed. Our buffering process has set totally new limits for the line speeds. When traditional manufacturing speeds have been increased by 300%, obvious process items must be redefined. Read more

Smart Buffering - Remarkable Material Savings

Two in One on Stand 4 D141 at Arabplast 2019

7.12.2018

Between January 5 to 8, 2019 in UAE, you'll find Maillefer and Davis-Standard sharing a stand at Arabplast 2019. Register, join us, and benefit from the synergies found in our plastic extrusion solutions. Read more

Two in One on Stand 4 D141 at Arabplast 2019

Drop-in on Stand 1251 at the Irrigation Show

5.12.2018

Between December 5 to 7, 2018 in Long Beach, California, USA, you'll find the latest in micro-drip irrigation lateral manufacturing. Learn more, for example, about the competitive advantage with mini-flat verses tape. Read more

Drop-in on Stand 1251 at the Irrigation Show

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