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Smart Factory

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Maillefer Smart Factory

Have you ever wondered how to make better use of your production data? The Maillefer Smart Factory connects and analyzes your processes and end products in real time for more intelligent production.

Your bottom line results are what matter in the end. As a real-time production management and optimization concept, the Maillefer Smart Factory gives your 100% transparency across the production. You recognize abnormal process behaviors faster and benefit from more intelligent maintenance using preventive automated online solutions.

Predictive analytics of connected data
Predictive analytics of connected data

Predictive analytics

Maillefer Smart Factory connects processes, intelligent components and end product data. You can measure, collect and analyze all central production parameters in real time. Advanced production management is enabled by connecting data with online process controls and with factory MES and ERP systems. In short, you can make smarter process improvements on the fly.

Wider product mix

Wider product mix

Maillefer Smart Factory is the path for more flexible production. You can combine latest material science with process technology by using neural modelling and exact real time product data. In case of quality or productivity issues, improved traceability across production shows its real power.

Optimized production concepts

Optimized production concepts

Fully connected production redefines production efficiency. Self-optimizing processes are the key to minimizing the use of production resources, consuming less excess material and reacting to quality defects faster. You can reach overall equipment effectiveness as much of over 90%. The virtual 3D plant simulation quickly gives you a more detailed project definition both in green fields and in factory extensions. It is a risk-free way of testing anything from simple product revisions to complete redesigns in the predefined production volume and mix. Eventually, you can enter new markets with unforeseen speed.

Automated preventive services

New digital skills and know-how

Maillefer Smart Factory includes hands-on training both at Maillefer’s pilot line and in your own production facility. Our curing calculation program NSS opens an accurate window into CV processes. With our online curing control OCC you manage your curing process real time using exact process measurements. As a result, there are fewer scrap and cable failures.

Remote support

Remote support

Online process and component controls proactively provide you with information on the required maintenance activities. Online troubleshooting and virtual support shorten your production downtime and bring lifecycle services to your fingertips around the world.

New digital skills and know-how

Automated preventive services

Maillefer Smart Factory improves visibility on production performance for line operators and management alike. Automated preventive maintenance solutions with online service links are available on demand.

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From our blog Visit Blog

Think SMART - Act SMART!

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Smart Manufacturing is a step changer. Maillefer brings smart technology and plenty of new innovative equipment to Wire Düsseldorf and Wire China. Read more

Think SMART - Act SMART!

The Many Faces of Consultation III

17.6.2020

Maillefer is more than a classic equipment provider, refresher on IV tube extrusion is one of its consultation services proposed. Read more

The Many Faces of Consultation III

The Many Faces of Consultation II

10.6.2020

Maillefer is more than a classic equipment provider. Know-how, value and relationships extend beyond hardware in each and every Consultation case. Read more

The Many Faces of Consultation II

The Many Faces of Consultation

3.6.2020

With Consultations, Maillefer brings the understanding of industrial engineering into play to provide an outsider’s view and to suggest real change. Read more

The Many Faces of Consultation

COVID-19 - Maillefer's Cautious Return

2.6.2020

As the peak in the global crisis passes, Maillefer engages a cautious return to the workplace. Each Maillefer facility implements actions accordingly. Read more

COVID-19 - Maillefer's Cautious Return

FPO / FTU 14 Pay-off and Take-up

27.5.2020

New in low voltage cable production: Maillefer's new FPO / FTU 14 Pay-off and Take-up. Read more

FPO / FTU 14 Pay-off and Take-up

CMB Cutter is a Welcome Arrival for Accurate Tube Lengths

22.5.2020

Maillefer's new CMB 32 cutter is specially designed to consistently deliver lengths of medical or automotive tubes. Read more

CMB Cutter is a Welcome Arrival for Accurate Tube Lengths

BICC BERCA Secures Capacity for World-class Production

13.5.2020

Maillefer installed BICC BERCA's 1st CV extrusion line in the 90’s and ensured smooth and fast project realization through several upgrades. Read more

BICC BERCA Secures Capacity for World-class Production

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