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Smart Factory

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Maillefer Smart Factory

Have you ever wondered how to make better use of your production data? The Maillefer Smart Factory connects and analyzes your processes and end products in real time for more intelligent production.

Your bottom line results are what matter in the end. As a real-time production management and optimization concept, the Maillefer Smart Factory gives your 100% transparency across the production. You recognize abnormal process behaviors faster and benefit from more intelligent maintenance using preventive automated online solutions.

Predictive analytics of connected data
Predictive analytics of connected data

Predictive analytics

Maillefer Smart Factory connects processes, intelligent components and end product data. You can measure, collect and analyze all central production parameters in real time. Advanced production management is enabled by connecting data with online process controls and with factory MES and ERP systems. In short, you can make smarter process improvements on the fly.

Wider product mix

Wider product mix

Maillefer Smart Factory is the path for more flexible production. You can combine latest material science with process technology by using neural modelling and exact real time product data. In case of quality or productivity issues, improved traceability across production shows its real power.

Optimized production concepts

Optimized production concepts

Fully connected production redefines production efficiency. Self-optimizing processes are the key to minimizing the use of production resources, consuming less excess material and reacting to quality defects faster. You can reach overall equipment effectiveness as much of over 90%. The virtual 3D plant simulation quickly gives you a more detailed project definition both in green fields and in factory extensions. It is a risk-free way of testing anything from simple product revisions to complete redesigns in the predefined production volume and mix. Eventually, you can enter new markets with unforeseen speed.

Automated preventive services

New digital skills and know-how

Maillefer Smart Factory includes hands-on training both at Maillefer’s pilot line and in your own production facility. Our curing calculation program NSS opens an accurate window into CV processes. With our online curing control OCC you manage your curing process real time using exact process measurements. As a result, there are fewer scrap and cable failures.

Remote support

Remote support

Online process and component controls proactively provide you with information on the required maintenance activities. Online troubleshooting and virtual support shorten your production downtime and bring lifecycle services to your fingertips around the world.

New digital skills and know-how

Automated preventive services

Maillefer Smart Factory improves visibility on production performance for line operators and management alike. Automated preventive maintenance solutions with online service links are available on demand.

Want to be the first to hear about our new solutions?

From our blog Visit blog

Boost Your Line Supervision with the New Maillefer PSU6.1

23.5.2019

Maillefer is launching the latest Process Supervision Unit, PSU6.1 (64bit), allowing better process control and data evaluation tools for your production and maintenance needs. Read more

Boost Your Line Supervision with the New Maillefer PSU6.1

Wire Russia Calling

21.5.2019

Maillefer will be presenting latest innovations and know-how in wire and cable production technology at Wire Russia in Moscow on June 18-20. Come and see us at FO/B41 Read more

Wire Russia Calling

Wire Russia 2019 calling

21.5.2019

Maillefer will be presenting latest innovations and know-how in wire and cable production technology at Wire Russia in Moscow on June 18-20. Come and see us at FO/B41. Read more

Wire Russia 2019 calling

Maillefer at Interwire 2019

9.5.2019

The Maillefer Smart Factory experience is taken to a totally new level with the latest Virtual Reality technology allowing a sense of genuine interaction not seen before! Read more

Maillefer at Interwire 2019

Improving Present Performance of the EKP50 Take-ups

8.5.2019

EKP50 Dual Take-ups were introduced to the market more than 30 years ago and since then more than 650 units have been delivered worldwide. Read more

Improving Present Performance of the EKP50 Take-ups

Processability with Maillefer Piloting

26.4.2019

Do you need both time and a place to study a polymer's processability? Or maybe run bleed tests, or try another extrusion screw in a different size machine? Read more

Processability with Maillefer Piloting

Maillefer together with Davis-Standard at Booth 823 at Interwire 2019

11.4.2019

The House of Experts showcases the latest innovations and know-how in wire and cable production technology, piloting and optimization in one booth. The unique virtual reality application connects the digital and physical production worlds and invites you to join! Read more

Maillefer together with Davis-Standard at Booth 823 at Interwire 2019

Consultation Brings Value in Pipe & Tube

10.4.2019

Consultation products for Pipe & Tube have been added to the Maillefer portfolio and more are expected in the coming months. These products are part of our know-how offering. Our aim is to support you in your business by bringing the added value needed so that you can be successful. Read more

Consultation Brings Value in Pipe & Tube

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