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Smart Factory

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Maillefer Smart Factory

Have you ever wondered how to make better use of your production data? The Maillefer Smart Factory connects and analyzes your processes and end products in real time for more intelligent production.

Your bottom line results are what matter in the end. As a real-time production management and optimization concept, the Maillefer Smart Factory gives your 100% transparency across the production. You recognize abnormal process behaviors faster and benefit from more intelligent maintenance using preventive automated online solutions.

Predictive analytics of connected data
Predictive analytics of connected data

Predictive analytics

Maillefer Smart Factory connects processes, intelligent components and end product data. You can measure, collect and analyze all central production parameters in real time. Advanced production management is enabled by connecting data with online process controls and with factory MES and ERP systems. In short, you can make smarter process improvements on the fly.

Wider product mix

Wider product mix

Maillefer Smart Factory is the path for more flexible production. You can combine latest material science with process technology by using neural modelling and exact real time product data. In case of quality or productivity issues, improved traceability across production shows its real power.

Optimized production concepts

Optimized production concepts

Fully connected production redefines production efficiency. Self-optimizing processes are the key to minimizing the use of production resources, consuming less excess material and reacting to quality defects faster. You can reach overall equipment effectiveness as much of over 90%. The virtual 3D plant simulation quickly gives you a more detailed project definition both in green fields and in factory extensions. It is a risk-free way of testing anything from simple product revisions to complete redesigns in the predefined production volume and mix. Eventually, you can enter new markets with unforeseen speed.

Automated preventive services

New digital skills and know-how

Maillefer Smart Factory includes hands-on training both at Maillefer’s pilot line and in your own production facility. Our curing calculation program NSS opens an accurate window into CV processes. With our online curing control OCC you manage your curing process real time using exact process measurements. As a result, there are fewer scrap and cable failures.

Remote support

Remote support

Online process and component controls proactively provide you with information on the required maintenance activities. Online troubleshooting and virtual support shorten your production downtime and bring lifecycle services to your fingertips around the world.

New digital skills and know-how

Automated preventive services

Maillefer Smart Factory improves visibility on production performance for line operators and management alike. Automated preventive maintenance solutions with online service links are available on demand.

Want to be the first to hear about our new solutions?

From our blog Visit Blog

Exclusive Training for Micro-drip Irrigation

14.8.2019

Personnel change. Young colleagues with a thirst for learning are brought on board, while experienced employees move on to face new challenges. Equipment, technology and methods change too. The pace quickens and diversity of expertise grows. Not surprisingly, the demand for training on our micro-drip irrigation systems is on the rise, particularly for tailored training sessions targeting private groups. Read more

Exclusive Training for Micro-drip Irrigation

Ready With the Next Generation EKP

31.7.2019

In order to best serve our existing and future customers in the telecom field, we have prepared a new generation EKP for launch during fall 2019. Read more

Ready With the Next Generation EKP

Elastomers Are a Welcome Arrival

17.7.2019

The Stronger Together slogan is a reality for Maillefer, a member of the Davis-Standard group of companies. A case in point is the welcome arrival of elastomer manufacturing solutions into the Maillefer product portfolio. Read more

Elastomers Are a Welcome Arrival

Tape Folding Tools for Smooth Operation

3.7.2019

Maillefer has added a Longitudinal Tape Applicator unit into its product portfolio recently. With this unit, customers have the means to apply a radial water blocking feature for various cable types. Water blocking barriers are usually aluminium, copper or plastic based water swellable tapes. The longitudinal tape is applied during the same process as final sheath. Read more

Tape Folding Tools for Smooth Operation

World-class Expectations

19.6.2019

Legend Valve & Fitting, Inc. has been in the business of providing plumbing and hydronic systems for over 30 years. The bulk of their business came from sales of copper & brass components and systems. That’s until Legend decided to explore the potential for PEX and PERT products nearly ten years ago. “And what a great decision that was,” sums up Mike Boehk, General Manager of American Legend Manufacturing, based in Michigan, USA. Read more

World-class Expectations

//Extend - New Pipe Solutions

5.6.2019

The TOA 32 detector helps identify die drool deposits inside the tube so you act on them before your customers do. Read more

//Extend - New Pipe Solutions

Boost Your Line Supervision with the New Maillefer PSU6.1

23.5.2019

Maillefer is launching the latest Process Supervision Unit, PSU6.1 (64bit), allowing better process control and data evaluation tools for your production and maintenance needs. Read more

Boost Your Line Supervision with the New Maillefer PSU6.1

Wire Russia Calling

21.5.2019

Maillefer will be presenting latest innovations and know-how in wire and cable production technology at Wire Russia in Moscow on June 18-20. Come and see us at FO/B41 Read more

Wire Russia Calling

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