Change country to:

Search results

Smart Factory

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

com;ol.;nms;n/k;ine;iem;i.n;kar

Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

om;a.c;rus;efe;ill;/ma;jon

Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

om;d.c;dar;tan;s-s;avi;w/d;cho;jza
Maillefer Smart Factory

Have you ever wondered how to make better use of your production data? The Maillefer Smart Factory connects and analyzes your processes and end products in real time for more intelligent production.

Your bottom line results are what matter in the end. As a real-time production management and optimization concept, the Maillefer Smart Factory gives your 100% transparency across the production. You recognize abnormal process behaviors faster and benefit from more intelligent maintenance using preventive automated online solutions.

Predictive analytics of connected data
Predictive analytics of connected data

Predictive analytics

Maillefer Smart Factory connects processes, intelligent components and end product data. You can measure, collect and analyze all central production parameters in real time. Advanced production management is enabled by connecting data with online process controls and with factory MES and ERP systems. In short, you can make smarter process improvements on the fly.

Wider product mix

Wider product mix

Maillefer Smart Factory is the path for more flexible production. You can combine latest material science with process technology by using neural modelling and exact real time product data. In case of quality or productivity issues, improved traceability across production shows its real power.

Optimized production concepts

Optimized production concepts

Fully connected production redefines production efficiency. Self-optimizing processes are the key to minimizing the use of production resources, consuming less excess material and reacting to quality defects faster. You can reach overall equipment effectiveness as much of over 90%. The virtual 3D plant simulation quickly gives you a more detailed project definition both in green fields and in factory extensions. It is a risk-free way of testing anything from simple product revisions to complete redesigns in the predefined production volume and mix. Eventually, you can enter new markets with unforeseen speed.

Automated preventive services

New digital skills and know-how

Maillefer Smart Factory includes hands-on training both at Maillefer’s pilot line and in your own production facility. Our curing calculation program NSS opens an accurate window into CV processes. With our online curing control OCC you manage your curing process real time using exact process measurements. As a result, there are fewer scrap and cable failures.

Remote support

Remote support

Online process and component controls proactively provide you with information on the required maintenance activities. Online troubleshooting and virtual support shorten your production downtime and bring lifecycle services to your fingertips around the world.

New digital skills and know-how

Automated preventive services

Maillefer Smart Factory improves visibility on production performance for line operators and management alike. Automated preventive maintenance solutions with online service links are available on demand.

Want to be the first to hear about our new solutions?

From our blog Visit Blog

Achieving Excellence at Nexans’ Submarine Cable Plant

23.11.2022

Nexans’ high-voltage cable plant underwent a significant expansion to become the first plant in the USA producing for offshore wind farms. Cable roundness goes a long way to help achieve excellence. Read more

Achieving Excellence at Nexans’ Submarine Cable Plant

Keep it Running

16.11.2022

There are several thousand of Maillefer extrusion lines and components currently producing for a large range of applications. Some may be yours. Turn to us to help keep them running at optimum levels. Read more

Keep it Running

Medical Tubes Made Easier for Assembly

9.11.2022

New features on the PML extrusion lines facilitate medical device assembly downstream and the production of intravenous (IV) tube overall. Read more

Medical Tubes Made Easier for Assembly

Ushering in a New Generation of Extruder

2.11.2022

Every decade or two, Maillefer reconsiders its portfolio of extruders and undertakes overall redesign. This year, we usher in the first of the MXD series. Read more

Ushering in a New Generation of Extruder

Sesta Envisions a Multilayer Pipe Future

12.10.2022

The two young entrepreneurs already had extensive experience in the plumbing and heating industry when they first came up with their plan, one that would prove to be quite successful. The passion and commitment brought to the enterprise at the beginning continues today. Read more

Sesta Envisions a Multilayer Pipe Future

MED 3.0 Dynamic Parts Resource

7.10.2022

MED 3.0 is Maillefer’s web-enabled technical documentation and part identification resource. No more paper binders with outdated references. MED is a sustainable and reactive solution proposed through Maillefer Services. Read more

MED 3.0 Dynamic Parts Resource

Visit us at K 2022

3.10.2022

Much has happened over the past three years. However, one thing hasn’t changed. K 2022 is soon here. Make arrangements now to join us on stand 16 A43! Read more

Visit us at K 2022

Microduct's Place in the FTTx World

28.9.2022

Microducts are a growing part of the last mile infrastructure. Their bundles, distribution nodes, junction boxes, and connection points compose a no-nonsense network of pathways that are relatively easy to install and maintain. Read more

Microduct's Place in the FTTx World

Share by email

[object Object]