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Smart Factory

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Maillefer Smart Factory

Have you ever wondered how to make better use of your production data? The Maillefer Smart Factory connects and analyzes your processes and end products in real time for more intelligent production.

Your bottom line results are what matter in the end. As a real-time production management and optimization concept, the Maillefer Smart Factory gives your 100% transparency across the production. You recognize abnormal process behaviors faster and benefit from more intelligent maintenance using preventive automated online solutions.

Predictive analytics of connected data
Predictive analytics of connected data

Predictive analytics

Maillefer Smart Factory connects processes, intelligent components and end product data. You can measure, collect and analyze all central production parameters in real time. Advanced production management is enabled by connecting data with online process controls and with factory MES and ERP systems. In short, you can make smarter process improvements on the fly.

Wider product mix

Wider product mix

Maillefer Smart Factory is the path for more flexible production. You can combine latest material science with process technology by using neural modelling and exact real time product data. In case of quality or productivity issues, improved traceability across production shows its real power.

Optimized production concepts

Optimized production concepts

Fully connected production redefines production efficiency. Self-optimizing processes are the key to minimizing the use of production resources, consuming less excess material and reacting to quality defects faster. You can reach overall equipment effectiveness as much of over 90%. The virtual 3D plant simulation quickly gives you a more detailed project definition both in green fields and in factory extensions. It is a risk-free way of testing anything from simple product revisions to complete redesigns in the predefined production volume and mix. Eventually, you can enter new markets with unforeseen speed.

Automated preventive services

New digital skills and know-how

Maillefer Smart Factory includes hands-on training both at Maillefer’s pilot line and in your own production facility. Our curing calculation program NSS opens an accurate window into CV processes. With our online curing control OCC you manage your curing process real time using exact process measurements. As a result, there are fewer scrap and cable failures.

Remote support

Remote support

Online process and component controls proactively provide you with information on the required maintenance activities. Online troubleshooting and virtual support shorten your production downtime and bring lifecycle services to your fingertips around the world.

New digital skills and know-how

Automated preventive services

Maillefer Smart Factory improves visibility on production performance for line operators and management alike. Automated preventive maintenance solutions with online service links are available on demand.

Want to be the first to hear about our new solutions?

From our blog Visit Blog

Stay in the Game with a H&P Value Package

14.10.2021

You may feel satisfied with your existing capacity to manufacture Heating &amp; Plumbing pipe. But how truly secure is your existing business situation? Maillefer offers value packages designed to ensure that you and your production equipment stay in the game. Read more

Stay in the Game with a H&P Value Package

State-of-the-Art Six Layers and Striping

5.10.2021

The ECH 5/50 ML earns its stripes with this new 7 extruder group version, for both smooth and corruguated tubes. Individual channels offer the flow precision and stability for each functional layer as demanded by today’s automotive industry. Read more

State-of-the-Art Six Layers and Striping

State-of-the-Art Crosshead for Tough Building Wire

21.9.2021

The new ECH 35/45 DL crosshead is designed especially for building wire applications having the toughest demands, as specified by the CPR (Construction Product Regulation). Read more

State-of-the-Art Crosshead for Tough Building Wire

State-of-the-Art Crosshead for Corrugation

9.9.2021

The ECH 3/20 single layer extrusion crosshead is for production of corrugated tubes, especially for automotive and technical applications. Read more

State-of-the-Art Crosshead for Corrugation

Realize a Winning Layout

24.8.2021

Extrusion lines come in standard layout configurations. However, is a standard layout enough? Being able to consider a specific alternative layout may make all the difference. Read more

Realize a Winning Layout

Find It in MED 3.0

10.8.2021

The latest version of the Maillefer documentation software is here, MED 3.0. The web-enabled documentation utility makes finding assemblies and related instructions easy for users of Maillefer equipment. Read more

Find It in MED 3.0

Innovate in the R&D Center

27.7.2021

Creating a development platform where together we explore the manufacturing limits in a real production environment. So far, it has proven successful to our customers and partners. Yet, there's more to come as we continue expanding. Read more

Innovate in the R&D Center

A World in Full Acceleration

14.7.2021

We are witnessing a number of factors currently driving and accelerating our business. Needed decisions that build on growth in new appearing markets are offering opportunities. The time to act is now. Read more

A World in Full Acceleration

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