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Smart Factory

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Maillefer Smart Factory

Have you ever wondered how to make better use of your production data? The Maillefer Smart Factory connects and analyzes your processes and end products in real time for more intelligent production.

Your bottom line results are what matter in the end. As a real-time production management and optimization concept, the Maillefer Smart Factory gives your 100% transparency across the production. You recognize abnormal process behaviors faster and benefit from more intelligent maintenance using preventive automated online solutions.

Predictive analytics of connected data
Predictive analytics of connected data

Predictive analytics

Maillefer Smart Factory connects processes, intelligent components and end product data. You can measure, collect and analyze all central production parameters in real time. Advanced production management is enabled by connecting data with online process controls and with factory MES and ERP systems. In short, you can make smarter process improvements on the fly.

Wider product mix

Wider product mix

Maillefer Smart Factory is the path for more flexible production. You can combine latest material science with process technology by using neural modelling and exact real time product data. In case of quality or productivity issues, improved traceability across production shows its real power.

Optimized production concepts

Optimized production concepts

Fully connected production redefines production efficiency. Self-optimizing processes are the key to minimizing the use of production resources, consuming less excess material and reacting to quality defects faster. You can reach overall equipment effectiveness as much of over 90%. The virtual 3D plant simulation quickly gives you a more detailed project definition both in green fields and in factory extensions. It is a risk-free way of testing anything from simple product revisions to complete redesigns in the predefined production volume and mix. Eventually, you can enter new markets with unforeseen speed.

Automated preventive services

New digital skills and know-how

Maillefer Smart Factory includes hands-on training both at Maillefer’s pilot line and in your own production facility. Our curing calculation program NSS opens an accurate window into CV processes. With our online curing control OCC you manage your curing process real time using exact process measurements. As a result, there are fewer scrap and cable failures.

Remote support

Remote support

Online process and component controls proactively provide you with information on the required maintenance activities. Online troubleshooting and virtual support shorten your production downtime and bring lifecycle services to your fingertips around the world.

New digital skills and know-how

Automated preventive services

Maillefer Smart Factory improves visibility on production performance for line operators and management alike. Automated preventive maintenance solutions with online service links are available on demand.

Want to be the first to hear about our new solutions?

From our blog Visit Blog

State-of-the-Art New Reeler KWD 1250

8.6.2022

The KWD 1250 is a fully automatic dual reeler designed to wind flexible microduct pipe. Transfers from a full to an empty bobbin are done without operator intervention and with the line running at full production speed without interruption. Read more

State-of-the-Art New Reeler KWD 1250

State-of-the-Art New Reeler KWS 1450 for Pipe & Tube

20.5.2022

The KWS 1450 is a single reeler designed to wind flexible microduct pipe. When coupled to an accumulator, the manual transfers from a full bobbin to an empty one allow the line to continue at full production speed without any interruption. Read more

State-of-the-Art New Reeler KWS 1450 for Pipe & Tube

LV Cable Extrusion Value

29.4.2022

There are several value drivers that concern the solutions we provide. In the area of extrusion, we cite the capacity and quality of the final product. Equally important is reduced production costs. Read more

LV Cable Extrusion Value

Your Choice of Pipe Cutters

19.4.2022

There is a cutter for each Pipe &amp; Tube application that Maillefer delivers. Cutting design, safe access, and ergonomic handling all play their roles in ensuring the quality of finished product. Maillefer proposes a choice of different of cutters best suited for the job. Read more

Your Choice of Pipe Cutters

More on Staying in the Game with a Value Package

14.4.2022

What opportunities lie ahead for single layer PEX or multi-layer composite pipes? Within our portfolio of extrusion lines, we include a series of improvements introduced throughout a long history of supplying customers. What were first special options have become standard on newer lines. Read more

More on Staying in the Game with a Value Package

Stay in the Game with Lump and Hole Detection

11.4.2022

What opportunities lie ahead for single layer PEX or multi-layer composite pipes? Within our portfolio of extrusion lines, we include a series of improvements introduced throughout a long history of supplying customers. What were first special options have become standard on newer lines. Read more

Stay in the Game with Lump and Hole Detection

Stop by our booth

31.3.2022

Stop by and meet with Maillefer at any of the industry events during 2022. We invite you to arrange your meeting with us before the show takes place. Read more

Stop by our booth

RVPP on Catenary Lines - Great success at Fulgor

30.3.2022

After the excellent results achieved with Round Value Package Premium (RVPP/MRC) installed on multiple vertical lines, it was time to offer this technology for catenary lines. A new state of the art high-performance CCV line installed at Fulgor SA, part of Hellenic Cables, provided an ideal start for this technological first. Read more

RVPP on Catenary Lines - Great success at Fulgor

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