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Smart Factory

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Maillefer Smart Factory

Have you ever wondered how to make better use of your production data? The Maillefer Smart Factory connects and analyzes your processes and end products in real time for more intelligent production.

Your bottom line results are what matter in the end. As a real-time production management and optimization concept, the Maillefer Smart Factory gives your 100% transparency across the production. You recognize abnormal process behaviors faster and benefit from more intelligent maintenance using preventive automated online solutions.

Predictive analytics of connected data
Predictive analytics of connected data

Predictive analytics

Maillefer Smart Factory connects processes, intelligent components and end product data. You can measure, collect and analyze all central production parameters in real time. Advanced production management is enabled by connecting data with online process controls and with factory MES and ERP systems. In short, you can make smarter process improvements on the fly.

Wider product mix

Wider product mix

Maillefer Smart Factory is the path for more flexible production. You can combine latest material science with process technology by using neural modelling and exact real time product data. In case of quality or productivity issues, improved traceability across production shows its real power.

Optimized production concepts

Optimized production concepts

Fully connected production redefines production efficiency. Self-optimizing processes are the key to minimizing the use of production resources, consuming less excess material and reacting to quality defects faster. You can reach overall equipment effectiveness as much of over 90%. The virtual 3D plant simulation quickly gives you a more detailed project definition both in green fields and in factory extensions. It is a risk-free way of testing anything from simple product revisions to complete redesigns in the predefined production volume and mix. Eventually, you can enter new markets with unforeseen speed.

Automated preventive services

New digital skills and know-how

Maillefer Smart Factory includes hands-on training both at Maillefer’s pilot line and in your own production facility. Our curing calculation program NSS opens an accurate window into CV processes. With our online curing control OCC you manage your curing process real time using exact process measurements. As a result, there are fewer scrap and cable failures.

Remote support

Remote support

Online process and component controls proactively provide you with information on the required maintenance activities. Online troubleshooting and virtual support shorten your production downtime and bring lifecycle services to your fingertips around the world.

New digital skills and know-how

Automated preventive services

Maillefer Smart Factory improves visibility on production performance for line operators and management alike. Automated preventive maintenance solutions with online service links are available on demand.

Want to be the first to hear about our new solutions?

From our blog Visit Blog

State-of-the-Art Head Centering

13.9.2023

Attain concentricity levels of 97% and more with the ACDH auto centering extrusion head for cable insulation or jacketing. Adjust wall thickness automatically. Read more

State-of-the-Art Head Centering

CV Lines Take on the Look of a Hybrid

29.8.2023

Saying that there is interest for PP-TPE insulated cables is an understatement. Sustainability, is one reason. Our hybrid extrusion line for the production of XLPE and PP-TPE power cables is here! Read more

CV Lines Take on the Look of a Hybrid

Time to Visit Maillefer this September

22.8.2023

Shanghai, Novi (MI), Orlando (FL), Bangkok are the cities hosting trade shows where we exhibit this September. See our calendar below. Arrange a one-to-one meeting with us right now. Read more

Time to Visit Maillefer this September

Maillefer – A Sustainable Choice

10.8.2023

Maillefer continues to commit to and demonstrate sustainable value in how we operate and in the performance of our technology,” states Lars Fagerholm following the company's ISO 14001 certification. Read more

Maillefer – A Sustainable Choice

Your Lifeline to Maillefer Services

7.7.2023

As with any company who needs to reach out to its customers over long distances, Maillefer has a secure and fast way of bringing you remote assistance. It is likened to having your own virtual technical support team on hand. Solve problems quickly with a substantial gain of time and efficiency. Read more

Your Lifeline to Maillefer Services

Keep your Pipe & Tube Lines Running !

26.6.2023

Thousands of extrusion lines and components delivered over the decades carry the Maillefer name. Over time they require effective ways to keep running at the highest levels. Here are some of the ways. Read more

Keep your Pipe & Tube Lines Running !

Curing Calculator Goes Web-enabled

13.6.2023

Our NCC curing calculation tool migrates to an easily accessible web-based software. Optimize production speeds and share simulations between sites with increasing ease. Read more

Curing Calculator Goes Web-enabled

Exploration for the Ideal Extrusion Head

5.6.2023

Few major producers occupy the oil &amp; gas pipe niche. They seek innovative extrusion solutions to meet the increasingly stringent requirements in the field. Read more

Exploration for the Ideal Extrusion Head

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