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Smart Factory

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Maillefer Smart Factory

Have you ever wondered how to make better use of your production data? The Maillefer Smart Factory connects and analyzes your processes and end products in real time for more intelligent production.

Your bottom line results are what matter in the end. As a real-time production management and optimization concept, the Maillefer Smart Factory gives your 100% transparency across the production. You recognize abnormal process behaviors faster and benefit from more intelligent maintenance using preventive automated online solutions.

Predictive analytics of connected data
Predictive analytics of connected data

Predictive analytics

Maillefer Smart Factory connects processes, intelligent components and end product data. You can measure, collect and analyze all central production parameters in real time. Advanced production management is enabled by connecting data with online process controls and with factory MES and ERP systems. In short, you can make smarter process improvements on the fly.

Wider product mix

Wider product mix

Maillefer Smart Factory is the path for more flexible production. You can combine latest material science with process technology by using neural modelling and exact real time product data. In case of quality or productivity issues, improved traceability across production shows its real power.

Optimized production concepts

Optimized production concepts

Fully connected production redefines production efficiency. Self-optimizing processes are the key to minimizing the use of production resources, consuming less excess material and reacting to quality defects faster. You can reach overall equipment effectiveness as much of over 90%. The virtual 3D plant simulation quickly gives you a more detailed project definition both in green fields and in factory extensions. It is a risk-free way of testing anything from simple product revisions to complete redesigns in the predefined production volume and mix. Eventually, you can enter new markets with unforeseen speed.

Automated preventive services

New digital skills and know-how

Maillefer Smart Factory includes hands-on training both at Maillefer’s pilot line and in your own production facility. Our curing calculation program NSS opens an accurate window into CV processes. With our online curing control OCC you manage your curing process real time using exact process measurements. As a result, there are fewer scrap and cable failures.

Remote support

Remote support

Online process and component controls proactively provide you with information on the required maintenance activities. Online troubleshooting and virtual support shorten your production downtime and bring lifecycle services to your fingertips around the world.

New digital skills and know-how

Automated preventive services

Maillefer Smart Factory improves visibility on production performance for line operators and management alike. Automated preventive maintenance solutions with online service links are available on demand.

Want to be the first to hear about our new solutions?

From our blog Visit Blog

CMB Cutter is a Welcome Arrival for Accurate Tube Lengths

22.5.2020

Maillefer's new CMB 32 cutter is specially designed to consistently deliver lengths of medical or automotive tubes. Read more

CMB Cutter is a Welcome Arrival for Accurate Tube Lengths

BICC BERCA Secures Capacity for World-class Production

13.5.2020

Maillefer installed BICC BERCA's 1st CV extrusion line in the 90’s and ensured smooth and fast project realization through several upgrades. Read more

BICC BERCA Secures Capacity for World-class Production

Big Data for Big Possibilities

6.5.2020

Maillefer welcomes smart technology as a means of taking the manufacturing process to the next level. Read more

Big Data for Big Possibilities

Synchronized X-ray Centering on a CCV Line

29.4.2020

Synchronized X-ray Centering on a CCV Line. Imagine eliminating the tedious offline centering procedure by integrating it right into the extrusion line. Read more

Synchronized X-ray Centering on a CCV Line

PM 265 Pay-off

22.4.2020

New in fiber optic cable production: PM 265 Pay-off: A high-speed motor driven fiber pay-off designed for a wide variety of fiber optic secondary coating lines. Read more

PM 265 Pay-off

Turning to MeD for Technical Know-how and Parts Requests

15.4.2020

Every customer project comes with a complete set of technical documentation for the equipment delivered. The classic series of binders have long been replaced by a more sustainable collection of e-documents, all compiled under a versatile utility named Maillefer e-Documentation. Read more

Turning to MeD for Technical Know-how and Parts Requests

Stop by our booth

8.4.2020

Stop by at a Maillefer booth at any of the industry events during 2020. Read more

Stop by our booth

COVID-19 - Stay Safe and Keep Healthy

2.4.2020

The global crisis has temporarily changed Maillefer’s way of serving W&C & P&T manufacturers. We adapt daily according to the situation as it develops. Read more

COVID-19 - Stay Safe and Keep Healthy

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