Nearest Maillefer contacts for USA
Maillefer North America
Pipe & Tube
Neil H. Macdonald<br />
<br />
Tel: 423·480·4517
t;.ne;fer;lle;mai;ld/;ona;acd;l.m;neiMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaKN Manufacturing Solutions LLC
Fiber Optic
325 Kentucky Court
GA 30548 Hoschton
Tel: +1 404 202 9655
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karAmaral Automation Associates
Wire & Cable
1697 Warwick Ave, Suite D
RI 02889 Warwick
Tel: +1 401 405 0755
om;n.c;tio;oma;aut;ral;ama;es/;salRepco Industries LLC
Wire & Cable
13299 W. Essex Ln.
Illinois 60142 Huntley
Tel: +1 847 802 4315
Cell: +1 847 274 9218
com;es.;tri;dus;oin;epc;s/r;otu;nliSouthern Industrial Equipment
Wire & Cable
2708 Cambridge Way
TX 75092 Sherman
Tel: +1 281 844 4260
Fax: +1 903 813 0285
net;ns.;tio;olu;ons;usi;xtr;y/e;troThe new generation EKP 630 is available with new lines but also ideal as retrofit into existing ones. It is designed to work independently from line controls, therefore providing an easy fit into any configuration.
The automatic dual take-up EKP 630 is designed to serve versatile applications in telecom and special cable extrusion lines.
EKP 630 works independently from the line controls, therefore providing easy adaptation to any configuration as result. The control cabinet of the take-up is integrated to the machine frame leading to minimized space requirement and quick commissioning. The take-up is controlled with combination of touch screen and push-buttons located in the control panel at the front side of the machine. The take-up is equipped with self-diagnostics feature for quick and improved troubleshooting.
The take-up speed is automatically controlled to match the speed of the line product. Constant product tension is ensured with pneumatic dancer installed inside of the take-up. The spooling tension can be set through the control panel or remotely from the line control. The reels are rotated with AC motors. The automatic traverse control compensates eventual minor reel dimension variations while ensuring even spooling result. The EKP 630 wire catching device is spring loaded and opened by a pneumatic cylinder. This ensures that the catching device is cleaned before the next reel change - a solution that enables a reliable wire change-over within the whole speed range. The automatic reel change starts after wire change-over but can also be started manually when necessary.
| Reel flange diameter (mm) | 300-510 or 400-630 |
| Reel overall width (mm) | 100-475 |
| Max. full reel weight (kg) | 350 |
| Cable Outer Diameter (mm) | 0.5-5.0 |
| Tension Range (N) | 4-50 |
| Line Speed | max. 2500 m/min |
| Dimensions L x W x H | 5000 x 2490 x 2520 mm |
Exact values depend on the assembly.
2.9.2026
The productivity of an optical cable manufacturing line can be significantly improved by increasing line speed. The buffering process has introduced entirely new limits for these speeds, making the start-up procedure increasingly important. A rapid ramp-up to production speed may generate substantial scrap before the process stabilizes. Read more
19.8.2026
KWB 600 Dual Coiler for TubeThe KWB is an automatic dual coiler/ reeler engineered to wind tube onto Maillefer stainless steel turrets for self-supported coils or onto customer reels. It especially responds well to wind medical tube but also excels with small diameter tubes and specialty tubes. Read more
5.8.2026
The insulation process of high-voltage submarine cables can be considered a complex process. In our efforts to simplify, we have brought real benefit when installing the Maillefer Round Curing technology. The theoretical and calculated results, together with R&D line testing, have now proven accurate on several VCV lines installed globally. Read more
22.7.2026
The Maillefer IV medical tube extrusion line remains our classic product. It’s what customers have long asked for. It’s what we continue to deliver – high-performance fully equipped lines, from extrusion to coiling, dedicated to produce soft intravenous tube for the big names in the industry. Yet, today’s landscape has changing. There is so much more to offer. Read more
8.7.2026
PP Process Modeling – Void HypothesisThis novel measurement method is an added tool to investigate and gain insight into the PP extrusion process. The theory of modelling it is confirmed and shows the way to optimization. Read more
24.6.2026
When durability meets innovation, production keeps running strong. Maillefer’s upgrade solutions breathe new life into extrusion lines built to last — and perform better. Read more
10.6.2026
Innovation doesn’t happen in isolation. Inside Maillefer’s R&D Centers, collaboration turns ideas into breakthroughs — where customers, materials, and expertise converge. Read more
27.5.2026
A new chapter in power cable design is emerging. Maillefer joins forces with leading partners to turn recyclable PP technology into tomorrow’s high-performance standard. Read more
