Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 770 967 1770
Cell: +1 404 202 9655
Fax: +1 770 967 1770com;ol.;nms;n/k;ine;iem;i.n;kar
Maillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131om;a.c;rus;efe;ill;/ma;jon
Maillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628om;d.c;dar;tan;s-s;avi;w/d;cho;jza
Are you looking for minimum operation costs? Our applications for MV, HV and EHV cable production meet the tightest demands for quality and performance.
By utilizing reliable line components and avoiding pre-cross-linking in the extrusion process, you can achieve long cable production lengths. It is particularly true in subsea cable production, where minimizing the number of joints is essential.
Optimal roundness is essential for efficient use of insulation material on a CV line. Cutting down material overuse is one of the biggest contributors to production productivity in pre-molded and pre-fabricated joints and terminations as well.
The cooling circulation of nitrogen shrinks the outer surface of the insulation, thereby forcing the insulated core into its round shape. This process enables a catenary line with moderate rotation to produce cables with thick walls.
It is possible to produce several medium voltage cores in the same run without stopping the continuous vulcanization line. This significantly reduces overall downtime, especially if the production contains frequent type changes. Continuous Type Change Value Package, which you can upgrade to without heavy investment, is an effective means to improve productivity.
Typical preheaters ineffectively heat conductors, causing the inner semicon material to penetrate the outermost wires. In a worst case scenario, the conductors can then no longer pass through the wire guide of the crosshead. Our Dual Preheating System uses two coils to effectively heat the entire conductor.
High and extra high voltage cables have important insulation thicknesses, and considerable insulation weight is supported by a small conductor. If the viscosity of the material close to the conductor decreases, as is the case when the temperature increases rapidly, significant drooping occurs and the insulation will be off-centered. In addition to eliminating the drooping effect, our patented method increases heating and cross-linking capacity, and thus line speeds, in catenary continuous vulcanizing lines for medium, high and extra high voltage cable production.
Our Quick Conductor Splicing Value Package allows quick conductor splicing for compact round stranded medium voltage (MV) conductors up to 800 mm².
Your line risks a complete shut down because of obsolete line control technology. Don't keep your customers waiting and let your reputation suffer.
Obsolete human-machine interface technology is putting your line at risk of a complete shut down. Don't keep your customers waiting and let your reputation suffer.
Your caterpillar or capstan may be stopped because of an obsolete drive or motor. Don't keep your customers waiting and let your reputation suffer. Have your process requirements changed; do you need more speed or more pulling force from the equipment?
The accumulator is not working because of an obsolete PLC, drive or motor. Don't keep your customers waiting and let your reputation suffer. Have your process requirements changed; do you need more capacity in the equipment?
Do you want to increase the extruder reliability and improve the process performance of your water cooled extruder?
Want to improve the temperature stability in the triple crosshead and in the insulation extruder screw cooling circulation?
Your single Pay-off and Take-up may be down because of an obsolete drive, motor or gear box. Don't keep your customers waiting and let your reputation suffer. Have your process requirements changed; do you need another type of reel, more pulling force or more speed from the equipment?
A Cable Technology Package (CTP) is developed especially for High & Extra High Voltage Subsea Cable (AC) Flexible Vulcanized Joints (FVJ). The CTP was presented at the wire 2018 exhibition. Read more
Maillefer continues to take steps in the digitalization of manufacturing and introduces Smart Factory and Virtual Reality experience for realtime optimization of production. Read more
How is digitalization shaping the future of production in the wire, cable and pipe industry? Maillefer Smart Factory is opening up a great platform of opportunities for modern manufacturing. Read more
The new three layer crosshead ECH 12/20 DL + skin is designed especially for photovoltaic, train cables and building wire applications. The crosshead is designed to meet the toughest requirements in the variety of material selection in the photovoltaic applications. Read more
A measure of how successful a system operates is to consider the probability of how well each part will run. Seek out a high measure of it when making your future equipment purchases. Read more
Oriental had a demand to produce nylon reinforced tubing for vehicle air brakes. Seizing the opportunity, they acquired a dual layer tandem extrusion line. Shortly after production began, a new demand arrived that only needed some additional head tooling to satisfy. Read more
We wanted more performance from our extrusion lines for soft PVC intravenous (IV) tube and we got it. The jump is considerable, thanks to more cooling, more melt and more speed. Read more