Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655com;ol.;nms;n/k;ine;iem;i.n;kar
Maillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131om;a.c;rus;efe;ill;/ma;jon
Maillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628om;d.c;dar;tan;s-s;avi;w/d;cho;jza
Are you looking for minimum operation costs? Our applications for MV, HV and EHV cable production meet the tightest demands for quality and performance.
By utilizing reliable line components and avoiding pre-cross-linking in the extrusion process, you can achieve long cable production lengths. It is particularly true in subsea cable production, where minimizing the number of joints is essential.
Optimal roundness is essential for efficient use of insulation material on a CV line. Cutting down material overuse is one of the biggest contributors to production productivity in pre-molded and pre-fabricated joints and terminations as well.
The cooling circulation of nitrogen shrinks the outer surface of the insulation, thereby forcing the insulated core into its round shape. This process enables a catenary line with moderate rotation to produce cables with thick walls.
It is possible to produce several medium voltage cores in the same run without stopping the continuous vulcanization line. This significantly reduces overall downtime, especially if the production contains frequent type changes. Continuous Type Change Value Package, which you can upgrade to without heavy investment, is an effective means to improve productivity.
Typical preheaters ineffectively heat conductors, causing the inner semicon material to penetrate the outermost wires. In a worst case scenario, the conductors can then no longer pass through the wire guide of the crosshead. Our Dual Preheating System uses two coils to effectively heat the entire conductor.
High and extra high voltage cables have important insulation thicknesses, and considerable insulation weight is supported by a small conductor. If the viscosity of the material close to the conductor decreases, as is the case when the temperature increases rapidly, significant drooping occurs and the insulation will be off-centered. In addition to eliminating the drooping effect, our patented method increases heating and cross-linking capacity, and thus line speeds, in catenary continuous vulcanizing lines for medium, high and extra high voltage cable production.
Our Quick Conductor Splicing Value Package allows quick conductor splicing for compact round stranded medium voltage (MV) conductors up to 800 mm².
Your line risks a complete shut down because of obsolete line control technology. Don't keep your customers waiting and let your reputation suffer.
Obsolete human-machine interface technology is putting your line at risk of a complete shut down. Don't keep your customers waiting and let your reputation suffer.
Your caterpillar or capstan may be stopped because of an obsolete drive or motor. Don't keep your customers waiting and let your reputation suffer. Have your process requirements changed; do you need more speed or more pulling force from the equipment?
The accumulator is not working because of an obsolete PLC, drive or motor. Don't keep your customers waiting and let your reputation suffer. Have your process requirements changed; do you need more capacity in the equipment?
Do you want to increase the extruder reliability and improve the process performance of your water cooled extruder?
Want to improve the temperature stability in the triple crosshead and in the insulation extruder screw cooling circulation?
Your single Pay-off and Take-up may be down because of an obsolete drive, motor or gear box. Don't keep your customers waiting and let your reputation suffer. Have your process requirements changed; do you need another type of reel, more pulling force or more speed from the equipment?
R&D partnering, performance excellence throughout equipment life-cycles, and sustainable practices help nurture long lasting partnerships. Come explore the innovations and collaboration possibilities. Read more
World events increase demand for multi-layer pipe around the globe. Maillefer provides you with the experience, the right resources, and the support to realize manufacturing excellence. Read more
Stop by and meet with Maillefer at any of the industry events during 2023. We invite you to arrange your meeting with us before the show takes place. Read more
The new generation multi-layer crosshead for co-extruding today’s EVOH, PE-RT and PEX materials has arrived. Its nested distributor design results in perfect layer concentricity. Read more
Check out this new addition to our existing floor traversing take-up and pay-off family. It answers the demand for heavy cable carrying capacity of up to 100 tons. Read more
Here is a perfect solution for dual-layer extrusion of rubber cables. Aim for higher speeds while avoiding premature crosslinking thanks to the DHC crosshead. Read more
Nexans’ high-voltage cable plant underwent a significant expansion to become the first plant in the USA producing for offshore wind farms. Cable roundness goes a long way to help achieve excellence. Read more
There are several thousand of Maillefer extrusion lines and components currently producing for a large range of applications. Some may be yours. Turn to us to help keep them running at optimum levels. Read more