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Round Value Package Premium

Optimal roundness is essential for efficient use of insulation material on a CV line. Cutting down material overuse is one of the biggest contributors to production productivity in pre-molded and pre-fabricated joints and terminations as well.

Up to €500k in material savings per year

Would you be interested in 20% higher line productivity?

Our new patent pending roundness technology has enabled material savings of up to €500k per year in lead jacketed submarine cables. Excellent roundness makes the construction of cable joints much easier, but also improves the longitudinal water tightness between the lead sheath and cable core. The technology is proven in our Vertical Pilot Line with several HV and EHV cable constructions up to 500 kV.

What you get

Our Round Value Package Premium is tested with more than 25 strictly controlled and comparable trials. The new revolutionary curing technology increases VCV line curing capacity and simultaneously improves HV and EHV cable core roundness.

  • 20 - 50% more productivity
  • Excellent cable core roundness and increased product quality
  • Material savings in insulation and jacketing up to 500 k€ per year

New lines compatible with Round Value Package Premium

Meet us at Plastimagen in Mexico City, Mexico on 10 - 13 November, 2026!

Plástico Brasil

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Chinaplas

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NPE

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From our blog Visit Blog

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The KWB is an automatic dual coiler/reeler engineered to wind tube onto Maillefer stainless steel turrets for self-supported coils or onto customer reels. It especially responds well to wind medical tube but also excels with small-diameter tube and specialty tubes. Read more

New KWB Coils Medical Tube and More

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Over the past 30 years, Maillefer has delivered and started hundreds of catenary continuous vulcanization (CCV) lines globally. We can confirm that successful cable quality needs a perfect interaction between all the various components in a CCV line. To that end, Maillefer and Sikora GmbH, invented a means for securing the cable quality for both past delivered CCV lines and those to be delivered in the future. They named the device Siccon 600. Read more

Perfect Control of the Cable Position in Your CCV Line

The Best Way to Predict the Future is to Invent It - Together

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In today’s business environment, we continuously adapt our solutions, tactics, and technologies to navigate and optimize the steps ahead. It is essential, as a leader, to shape your markets, business drivers, and the technology that enables future success. Read more

The Best Way to Predict the Future is to Invent It - Together

State of the Art Fiber Feeder

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The productivity of an optical cable manufacturing line can be significantly improved by increasing line speed. The buffering process has introduced entirely new limits for these speeds, making the start-up procedure increasingly important. A rapid ramp-up to production speed may generate substantial scrap before the process stabilizes. Read more

State of the Art Fiber Feeder

State of the Art KWB 600 Coiler

19.8.2026

KWB 600 Dual Coiler for TubeThe KWB is an automatic dual coiler/ reeler engineered to wind tube onto Maillefer stainless steel turrets for self-supported coils or onto customer reels. It especially responds well to wind medical tube but also excels with small diameter tubes and specialty tubes. Read more

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Round Curing Technology - for the Highest Cable Quality and Productivity on VCV Lines

5.8.2026

The insulation process of high-voltage submarine cables can be considered a complex process. In our efforts to simplify, we have brought real benefit when installing the Maillefer Round Curing technology. The theoretical and calculated results, together with R&D line testing, have now proven accurate on several VCV lines installed globally. Read more

Round Curing Technology - for the Highest Cable Quality and Productivity on VCV Lines

Ongoing Gains in the Changing Medical Landscape

22.7.2026

The Maillefer IV medical tube extrusion line remains our classic product. It’s what customers have long asked for. It’s what we continue to deliver – high-performance fully equipped lines, from extrusion to coiling, dedicated to produce soft intravenous tube for the big names in the industry. Yet, today’s landscape has changing. There is so much more to offer. Read more

Ongoing Gains in the Changing Medical Landscape

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