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Round Value Package Premium

Optimal roundness is essential for efficient use of insulation material on a CV line. Cutting down material overuse is one of the biggest contributors to production productivity in pre-molded and pre-fabricated joints and terminations as well.

Up to €500k in material savings per year

Would you be interested in 20% higher line productivity?

Our new patent pending roundness technology has enabled material savings of up to €500k per year in lead jacketed submarine cables. Excellent roundness makes the construction of cable joints much easier, but also improves the longitudinal water tightness between the lead sheath and cable core. The technology is proven in our Vertical Pilot Line with several HV and EHV cable constructions up to 500 kV.

What you get

Our Round Value Package Premium is tested with more than 25 strictly controlled and comparable trials. The new revolutionary curing technology increases VCV line curing capacity and simultaneously improves HV and EHV cable core roundness.

  • 20 - 50% more productivity
  • Excellent cable core roundness and increased product quality
  • Material savings in insulation and jacketing up to 500 k€ per year

New lines compatible with Round Value Package Premium

Meet us at Plast Alger in on 09 - 11 March, 2020!

Wire Düsseldorf

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Chinaplas

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Wire & Tube China

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IWCS

Wire India

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From our blog Visit Blog

Run Times Reach New Heights

26.2.2020

The performance of extruded high voltage XLPE insulated cables is improvable by reducing the degassing burden and realizing longer extrusion run times. Development towards those goals was rendered possible after years of close technical collaboration with material suppliers and cable manufacturers. Read more

Run Times Reach New Heights

AI Invests Our Product Portfolio

12.2.2020

Solutions in Artificial Intelligence are developing rapidly and have invested our product portfolio. We employ the latest AI technology to help our customers create value from their data. The core of AI lies in automated information extraction. Read more

AI Invests Our Product Portfolio

Sustainability Here and Now

5.2.2020

As the biggest plastics event took place in Germany, the question of where we stand in terms of sustainability has grown in importance. Where to begin? Maillefer looked at different functions within its organization and surprisingly realized that certain progress has been made. Read more

Sustainability Here and Now

Astonishing Curing Calculation for Flexible Factory Joints

29.1.2020

Flexible vulcanized joints (FVJ) also known as flexible factory joints are typically used in extending delivery lengths of extruded subsea cables. Lengths of XLPE insulated cable core are often limited by the capacity of extrusion, degassing or basket lay-up. Factory joints overcome these constraints. Read more

Astonishing Curing Calculation for Flexible Factory Joints

Happy Chinese New Year!

23.1.2020

Wishing Happy Chinese New Year 2020 Read more

Happy Chinese New Year!

Composite Pipe Production Doubled without trouble

22.1.2020

Since two decades, Maillefer has been providing production systems for manufacturing multi-layer composite pipe with diameters ranging from 14 to 32 mm and from 16 to 63 mm. Today, our two model lines, the PCL32 and PCL63 that cover the two size ranges have evolved much. We are closer to 60 m/min, which first presented serious challenges to polymer and aluminum tape suppliers. Read more

Composite Pipe Production Doubled without trouble

Look Dashing with a Bluebox

15.1.2020

What is the Bluebox, and why blue in particular? Industry 4.0 has passed through here and with it a fresh way of looking at and consolidating information coming from your factory floor. Read more

Look Dashing with a Bluebox

New in EHV cable production

13.1.2020

Two X-ray gauges are used in CV lines to measure thicknesses, concentricity & diameter during production of MV, HV and EHV cables. Now, the second gauge at the cold end (after end seal) is orientable to give a synchronized visual of measurements taken by the 1st gauge at the hot end. Read more

New in EHV cable production

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