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Performance Solutions

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Do you know what is the potential of your equipment and resources?

Performance Solutions

Is your production and maintenance staff getting the maximum performance from your equipment?

You need motivated and skilled employees who are key to ensure a final product with high added value.

  • Better knowledge
  • Better performance
  • Better production quality.

What you get

Theoretical and practical training by expert.

  • Technology
  • Extrusion
  • Operation and maintenance practices.

The training courses are given at your site or at our Maillefer offices. The theory is covered in a classroom while the practical training takes place on the line. For each course training material is provided.

Do you know your process capability?

You may need another opinion from an original equipment provider to assist you in making the evaluation.

  • Identify inefficiencies in the process
  • Better understanding of the personnel's process competencies
  • Gain further knowledge and put together an action plan to keep and improve the process condition.

What you get

An on-site survey from an expert

  • Report of current status
  • Proposals for improvements.

We focus on the improvement needs for quality and productivity. The structured survey consists of systematic observations and detailed interviews while start-up, production and shut down.

Do you know your production line capability?

You may need another opinion from the original equipment provider to assist you in making the evaluation.

  • Identify inefficiencies in the production line
  • Knowledge of problems and improvement opportunities in production line
  • Gain further knowledge and put together an action plan to keep and improve the performance of the production line.

What you get

An on-site review from an expert

  • Report of current status
  • Proposals for improvements.

We focus on improvement needs for OEE and material savings. The structured review consists of systematic observations and detailed interviews during start-up, production and shut down.

Do you need support to start or update your cable production?

You are looking to speed up the start of commercial production or to improve the production quality.

  • Proper choice of equipment
  • Material and time savings
  • Fast startup of commercial production and secured production quality.

What you get

Know how transfer

  • Personnel's improved understanding of the process
  • Process know how material
  • Proposals for improvements.

Know how transfer package with training at Maillefer and on site consultation.

The Service Challenge

Through Training, Process Survey, Line Performance Review and Technology Services we help you to expand and improve your technical capabilities.  

Service process

Meet us at Plast Alger in on 09 - 11 March, 2020!

Wire Düsseldorf

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Wire & Tube China

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IWCS

Wire India

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From our blog Visit Blog

AI Invests Our Product Portfolio

12.2.2020

Solutions in Artificial Intelligence are developing rapidly and have invested our product portfolio. We employ the latest AI technology to help our customers create value from their data. The core of AI lies in automated information extraction. Read more

AI Invests Our Product Portfolio

Sustainability Here and Now

5.2.2020

As the biggest plastics event took place in Germany, the question of where we stand in terms of sustainability has grown in importance. Where to begin? Maillefer looked at different functions within its organization and surprisingly realized that certain progress has been made. Read more

Sustainability Here and Now

Astonishing Curing Calculation for Flexible Factory Joints

29.1.2020

Flexible vulcanized joints (FVJ) also known as flexible factory joints are typically used in extending delivery lengths of extruded subsea cables. Lengths of XLPE insulated cable core are often limited by the capacity of extrusion, degassing or basket lay-up. Factory joints overcome these constraints. Read more

Astonishing Curing Calculation for Flexible Factory Joints

Happy Chinese New Year!

23.1.2020

Wishing Happy Chinese New Year 2020 Read more

Happy Chinese New Year!

Composite Pipe Production Doubled without trouble

22.1.2020

Since two decades, Maillefer has been providing production systems for manufacturing multi-layer composite pipe with diameters ranging from 14 to 32 mm and from 16 to 63 mm. Today, our two model lines, the PCL32 and PCL63 that cover the two size ranges have evolved much. We are closer to 60 m/min, which first presented serious challenges to polymer and aluminum tape suppliers. Read more

Composite Pipe Production Doubled without trouble

Look Dashing with a Bluebox

15.1.2020

What is the Bluebox, and why blue in particular? Industry 4.0 has passed through here and with it a fresh way of looking at and consolidating information coming from your factory floor. Read more

Look Dashing with a Bluebox

New in EHV cable production

13.1.2020

Two X-ray gauges are used in CV lines to measure thicknesses, concentricity & diameter during production of MV, HV and EHV cables. Now, the second gauge at the cold end (after end seal) is orientable to give a synchronized visual of measurements taken by the 1st gauge at the hot end. Read more

New in EHV cable production

Season's Greetings

19.12.2019

Wishing You Happy Holidays and a Successful New Year 2020! Read more

Season's Greetings

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