Performance Solutions

Technology Services Show Hide

Do you need support to start or update your cable production?

You are looking to speed up the start of commercial production or to improve the production quality.

Proper choice of equipment
Material and time savings
Fast startup of commercial production and secured production quality.

What you get

Know how transfer

Personnel's improved understanding of the process
Process know how material
Proposals for improvements.

Know how transfer package with training at Maillefer and on site consultation.

Line Performance Review Show Hide

Do you know your production line capability?

You may need another opinion from the original equipment provider to assist you in making the evaluation.

Identify inefficiencies in the production line
Knowledge of problems and improvement opportunities in production line
Gain further knowledge and put together an action plan to keep and improve the performance of the production line.

What you get

An on-site review from an expert

Report of current status
Proposals for improvements.

We focus on improvement needs for OEE and material savings. The structured review consists of systematic observations and detailed interviews during start-up, production and shut down.

Process Survey Show Hide

Do you know your process capability?

You may need another opinion from an original equipment provider to assist you in making the evaluation.

Identify inefficiencies in the process
Better understanding of the personnel's process competencies
Gain further knowledge and put together an action plan to keep and improve the process condition.

What you get

An on-site survey from an expert

Report of current status
Proposals for improvements.

We focus on the improvement needs for quality and productivity. The structured survey consists of systematic observations and detailed interviews while start-up, production and shut down.

Training Show Hide

Is your production and maintenance staff getting the maximum performance from your equipment?

You need motivated and skilled employees who are key to ensure a final product with high added value.

Better knowledge
Better performance
Better production quality.

What you get

Theoretical and practical training by expert.

Technology
Extrusion
Operation and maintenance practices.

The training courses are given at your site or at our Maillefer offices. The theory is covered in a classroom while the practical training takes place on the line. For each course training material is provided.

From our blog Visit Blog

The Best Way to Predict the Future is to Invent It - Together

9.9.2026

In today’s business environment, we continuously adapt our solutions, tactics, and technologies to navigate and optimize the steps ahead. It is essential, as a leader, to shape your markets, business drivers, and the technology that enables future success. Read more

The Best Way to Predict the Future is to Invent It - Together

State of the Art Fiber Feeder

2.9.2026

The productivity of an optical cable manufacturing line can be significantly improved by increasing line speed. The buffering process has introduced entirely new limits for these speeds, making the start-up procedure increasingly important. A rapid ramp-up to production speed may generate substantial scrap before the process stabilizes. Read more

State of the Art KWB 600 Coiler

19.8.2026

KWB 600 Dual Coiler for TubeThe KWB is an automatic dual coiler/ reeler engineered to wind tube onto Maillefer stainless steel turrets for self-supported coils or onto customer reels. It especially responds well to wind medical tube but also excels with small diameter tubes and specialty tubes. Read more

Round Curing Technology - for the Highest Cable Quality and Productivity on VCV Lines

5.8.2026

The insulation process of high-voltage submarine cables can be considered a complex process. In our efforts to simplify, we have brought real benefit when installing the Maillefer Round Curing technology. The theoretical and calculated results, together with R&D line testing, have now proven accurate on several VCV lines installed globally. Read more

Round Curing Technology - for the Highest Cable Quality and Productivity on VCV Lines

Ongoing Gains in the Changing Medical Landscape

22.7.2026

The Maillefer IV medical tube extrusion line remains our classic product. It’s what customers have long asked for. It’s what we continue to deliver – high-performance fully equipped lines, from extrusion to coiling, dedicated to produce soft intravenous tube for the big names in the industry. Yet, today’s landscape has changing. There is so much more to offer. Read more

Ongoing Gains in the Changing Medical Landscape

PP Process Modeling - Void Hypothesis

8.7.2026

PP Process Modeling – Void HypothesisThis novel measurement method is an added tool to investigate and gain insight into the PP extrusion process. The theory of modelling it is confirmed and shows the way to optimization. Read more

Pipe & Tube for the Duration

24.6.2026

When durability meets innovation, production keeps running strong. Maillefer’s upgrade solutions breathe new life into extrusion lines built to last — and perform better. Read more

R&D Collaboration Creates a Unique Platform for Success

10.6.2026

Innovation doesn’t happen in isolation. Inside Maillefer’s R&D Centers, collaboration turns ideas into breakthroughs — where customers, materials, and expertise converge. Read more

R&D Collaboration Creates a Unique Platform for Success

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Performance Solutions

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