Performance Solutions

Technology Services Show Hide

Do you need support to start or update your cable production?

You are looking to speed up the start of commercial production or to improve the production quality.

Proper choice of equipment
Material and time savings
Fast startup of commercial production and secured production quality.

What you get

Know how transfer

Personnel's improved understanding of the process
Process know how material
Proposals for improvements.

Know how transfer package with training at Maillefer and on site consultation.

Line Performance Review Show Hide

Do you know your production line capability?

You may need another opinion from the original equipment provider to assist you in making the evaluation.

Identify inefficiencies in the production line
Knowledge of problems and improvement opportunities in production line
Gain further knowledge and put together an action plan to keep and improve the performance of the production line.

What you get

An on-site review from an expert

Report of current status
Proposals for improvements.

We focus on improvement needs for OEE and material savings. The structured review consists of systematic observations and detailed interviews during start-up, production and shut down.

Process Survey Show Hide

Do you know your process capability?

You may need another opinion from an original equipment provider to assist you in making the evaluation.

Identify inefficiencies in the process
Better understanding of the personnel's process competencies
Gain further knowledge and put together an action plan to keep and improve the process condition.

What you get

An on-site survey from an expert

Report of current status
Proposals for improvements.

We focus on the improvement needs for quality and productivity. The structured survey consists of systematic observations and detailed interviews while start-up, production and shut down.

Training Show Hide

Is your production and maintenance staff getting the maximum performance from your equipment?

You need motivated and skilled employees who are key to ensure a final product with high added value.

Better knowledge
Better performance
Better production quality.

What you get

Theoretical and practical training by expert.

Technology
Extrusion
Operation and maintenance practices.

The training courses are given at your site or at our Maillefer offices. The theory is covered in a classroom while the practical training takes place on the line. For each course training material is provided.

From our blog Visit Blog

State-of-the-Art Cable Strander

1.11.2026

Assemble and pay-off quality core assemblies ready for jacketing of fiber premise cables with the new KN450 planetary strander. Its modular design lets you multiply the cable-making possibilities. Read more

Solutions Do Exist for Specialty Pipes, Tubes, Hose and Profiles

27.10.2026

Customers in special pipe & tube applications share something in common. They have an individual requirement, a particular product design, a specific production constraint, and they come to us looking for a specific solution. Their manufacturing need is out of the ordinary, where Maillefer excels with a unique and knowledgeable response. The diversity is revealed through the few examples that follow. Read more

Solutions Do Exist for Specialty Pipes, Tubes, Hose and Profiles

AI-Aided Process Control

21.10.2026

The beginning of a new era in process control is underway, where cable systems evolve from static predefined logic to smart adaptive layers that overlay physical equipment. Read more

New KWB Coils Medical Tube and More

7.10.2026

The KWB is an automatic dual coiler/reeler engineered to wind tube onto Maillefer stainless steel turrets for self-supported coils or onto customer reels. It especially responds well to wind medical tube but also excels with small-diameter tube and specialty tubes. Read more

When One Plus One Make More Than Two

23.9.2026

At Maillefer, we don’t just deliver solutions; we forge lasting partnerships. Our House of Experts model includes the ability to strengthen ties and build upon shared journeys. It goes beyond advanced technologies. Read more

Perfect Control of the Cable Position in Your CCV Line

16.9.2026

Over the past 30 years, Maillefer has delivered and started hundreds of catenary continuous vulcanization (CCV) lines globally. We can confirm that successful cable quality needs a perfect interaction between all the various components in a CCV line. To that end, Maillefer and Sikora GmbH, invented a means for securing the cable quality for both past delivered CCV lines and those to be delivered in the future. They named the device Siccon 600. Read more

Perfect Control of the Cable Position in Your CCV Line

The Best Way to Predict the Future is to Invent It - Together

9.9.2026

In today’s business environment, we continuously adapt our solutions, tactics, and technologies to navigate and optimize the steps ahead. It is essential, as a leader, to shape your markets, business drivers, and the technology that enables future success. Read more

The Best Way to Predict the Future is to Invent It - Together

State of the Art Fiber Feeder

2.9.2026

The productivity of an optical cable manufacturing line can be significantly improved by increasing line speed. The buffering process has introduced entirely new limits for these speeds, making the start-up procedure increasingly important. A rapid ramp-up to production speed may generate substantial scrap before the process stabilizes. Read more

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Performance Solutions

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