High and extra high voltage cables have important insulation thicknesses, and considerable insulation weight is supported by a small conductor. If the viscosity of the material close to the conductor decreases, as is the case when the temperature increases rapidly, significant drooping occurs and the insulation will be off-centered. In addition to eliminating the drooping effect, our patented method increases heating and cross-linking capacity, and thus line speeds, in catenary continuous vulcanizing lines for medium, high and extra high voltage cable production.
25% faster line speeds with postheating in neutral zone. Also, the reduced heating length enables lower extruder platform heights and lower manufacturing costs.
11.11.2026
Managing bottlenecks is vital for efficient production. New simulation tools cut through the uncertainty. With SimFactory, you balance production towards peak efficiency. Read more
1.11.2026
Assemble and pay-off quality core assemblies ready for jacketing of fiber premise cables with the new KN450 planetary strander. Its modular design lets you multiply the cable-making possibilities. Read more
27.10.2026
Customers in special pipe & tube applications share something in common. They have an individual requirement, a particular product design, a specific production constraint, and they come to us looking for a specific solution. Their manufacturing need is out of the ordinary, where Maillefer excels with a unique and knowledgeable response. The diversity is revealed through the few examples that follow. Read more
21.10.2026
The beginning of a new era in process control is underway, where cable systems evolve from static predefined logic to smart adaptive layers that overlay physical equipment. Read more
7.10.2026
The KWB is an automatic dual coiler/reeler engineered to wind tube onto Maillefer stainless steel turrets for self-supported coils or onto customer reels. It especially responds well to wind medical tube but also excels with small-diameter tube and specialty tubes. Read more
23.9.2026
At Maillefer, we don’t just deliver solutions; we forge lasting partnerships. Our House of Experts model includes the ability to strengthen ties and build upon shared journeys. It goes beyond advanced technologies. Read more
16.9.2026
Over the past 30 years, Maillefer has delivered and started hundreds of catenary continuous vulcanization (CCV) lines globally. We can confirm that successful cable quality needs a perfect interaction between all the various components in a CCV line. To that end, Maillefer and Sikora GmbH, invented a means for securing the cable quality for both past delivered CCV lines and those to be delivered in the future. They named the device Siccon 600. Read more
9.9.2026
In today’s business environment, we continuously adapt our solutions, tactics, and technologies to navigate and optimize the steps ahead. It is essential, as a leader, to shape your markets, business drivers, and the technology that enables future success. Read more
_01.jpg)
