Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655com;ol.;nms;n/k;ine;iem;i.n;kar
Maillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131om;a.c;rus;efe;ill;/ma;jon
Maillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628om;d.c;dar;tan;s-s;avi;w/d;cho;jza
Our By-Product Separator BPS reduces the accumulation of by-products in vulcanizing equipment. It keeps the line capacity at a high level with high cooling efficiency and minimized cleaning downtime.
The separator is installed to the gas circulation piping rather near the splice box, so that gas can be led at a hot temperature into the separator. The by-product separator consists of a water cooled heat exchanger with the necessary valves and accessories.
The gas flow, which is based on natural convection, is adjusted with a regulating valve so that the gas temperature will be between 50 to 70 °C in the separator. By-products are drained out from the separator through a timer-controlled valve.
The by-product separator is installed in a vertical position to the gas circulation piping near the splice box. The inlet gas temperature should be around 200 °C, which is why the gas circulation before the by-product separator is insulated. The cooling unit in the centre of the equipment can be disconnected for cleaning when necessary, in order to keep the equipment as effective as possible.
By-product cyclone WPE-0.35
The by-product cyclone is a component that is installed in all polluted nitrogen exhaust pipelines that lead from the by-product separator or pockets to the atmosphere. The by-product cyclone has the ability to separate the by-product from dirty nitrogen gas. The by-product is further led to the by-product collecting tank, and clean gas is led to the atmosphere.
In addition, the delivery consists of a dam pipe, which is installed in front of the cyclone to reduce pressure shock, and a hand operated ball valve for safety purposes.
The nitrogen reheater is used in gravitational gas circulation of the by-product separator. There is gas temperature loss in the by-product separator, after which the gas is reheated by the nitrogen reheater before the gas is supplied back into the CV tube, and the gas temperature in the heating section remains the same as before the separator.
The nitrogen reheating system consists of a reheater body with a resistor, piping with its parts, a flexible hose and all necessary valves and instruments.
|By-product outlet flange||DN25|
|Water inlet / outlet connection||R 1/2"|
|Dimensions H||2900 mm|
|Dimensions W, max.||1118 mm|
|Gas inlet flange||DN 125|
|Gas outlet flange||DN 125|
Exact values depend on the assembly.
New in Pipe solutions: RCB Haul-off & WHC wheel capstan Read more
Shanghai Wire Show 2019 will take place Sept. 3 - 5. Maillefer booth N1-B49. Read more
Visit us on stand 16 A43 This year, we'll be back in the busy Hall 16 at K and exhibiting together with Davis-Standard. Throughout October's eight-day long event in Düsseldorf, Germany, you'll conveniently find us on stand 16 A43. The co-designed stand reflects the exciting changes we've undergone since the last K edition. Indeed, bringing value, technology and competence to our customers are our top goals. For the show's duration, our stand becomes home to innovations for a variety of extrusion applications. Read more
Wire show in Bangkok 2019 is approaching Read more
Personnel change. Young colleagues with a thirst for learning are brought on board, while experienced employees move on to face new challenges. Equipment, technology and methods change too. The pace quickens and diversity of expertise grows. Not surprisingly, the demand for training on our micro-drip irrigation systems is on the rise, particularly for tailored training sessions targeting private groups. Read more
In order to best serve our existing and future customers in the telecom field, we have prepared a new generation EKP for launch during fall 2019. Read more
The Stronger Together slogan is a reality for Maillefer, a member of the Davis-Standard group of companies. A case in point is the welcome arrival of elastomer manufacturing solutions into the Maillefer product portfolio. Read more
Maillefer has added a Longitudinal Tape Applicator unit into its product portfolio recently. With this unit, customers have the means to apply a radial water blocking feature for various cable types. Water blocking barriers are usually aluminium, copper or plastic based water swellable tapes. The longitudinal tape is applied during the same process as final sheath. Read more