Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 770 967 1770
Cell: +1 404 202 9655
Fax: +1 770 967 1770com;ol.;nms;n/k;ine;iem;i.n;kar
Maillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131om;a.c;rus;efe;ill;/ma;jon
Maillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628om;d.c;dar;tan;s-s;avi;w/d;cho;jza
Our By-Product Separator BPS reduces the accumulation of by-products in vulcanizing equipment. It keeps the line capacity at a high level with high cooling efficiency and minimized cleaning downtime.
The separator is installed to the gas circulation piping rather near the splice box, so that gas can be led at a hot temperature into the separator. The by-product separator consists of a water cooled heat exchanger with the necessary valves and accessories.
The gas flow, which is based on natural convection, is adjusted with a regulating valve so that the gas temperature will be between 50 to 70 °C in the separator. By-products are drained out from the separator through a timer-controlled valve.
The by-product separator is installed in a vertical position to the gas circulation piping near the splice box. The inlet gas temperature should be around 200 °C, which is why the gas circulation before the by-product separator is insulated. The cooling unit in the centre of the equipment can be disconnected for cleaning when necessary, in order to keep the equipment as effective as possible.
By-product cyclone WPE-0.35
The by-product cyclone is a component that is installed in all polluted nitrogen exhaust pipelines that lead from the by-product separator or pockets to the atmosphere. The by-product cyclone has the ability to separate the by-product from dirty nitrogen gas. The by-product is further led to the by-product collecting tank, and clean gas is led to the atmosphere.
In addition, the delivery consists of a dam pipe, which is installed in front of the cyclone to reduce pressure shock, and a hand operated ball valve for safety purposes.
The nitrogen reheater is used in gravitational gas circulation of the by-product separator. There is gas temperature loss in the by-product separator, after which the gas is reheated by the nitrogen reheater before the gas is supplied back into the CV tube, and the gas temperature in the heating section remains the same as before the separator.
The nitrogen reheating system consists of a reheater body with a resistor, piping with its parts, a flexible hose and all necessary valves and instruments.
|By-product outlet flange||DN25|
|Water inlet / outlet connection||R 1/2"|
|Dimensions H||2900 mm|
|Dimensions W, max.||1118 mm|
|Gas inlet flange||DN 125|
|Gas outlet flange||DN 125|
Exact values depend on the assembly.
In any asset-intensive company, profitability is directly related to plant availability. Implement a coprehensive maintenance strategy with software from Maillefer and ADVARIS. Read more
Measure the extrusion process quality in real time. We help push the boundaries of what is possible and bring extrusion technology to new heights. Read more
Users of micro-drip irrigation for seasonal crops look towards the most economical thin wall laterals available. Two types fall into this category – continuous tape and miniFlat drippers. With the latest innovations on our PIL 032-miniFT//Explore extrusion lines, miniFlat is competitive with dripper spacing of 10 cm and above. Read more
We welcome you to our co-exhibitor Scarab of Egypt’s booth 3B120 at Wire & Cable Arabia 2017 in Dubai, where we will be pleased to tell you more about our solutions, products and services. Read more
The efficiency of an optical cable manufacturing line can be improved significantly by increasing line speed. Maillefer has taken several steps forward in bringing high speed capability to our customers, thanks to nonlinear modeling. Read more
Do you know how to make the most out of your production? With the experience of over 4,000 line deliveries, we have now launched a full stack of expert services. Read more
Maillefer was proud to be part of wire South America 2017, an event collecting hundreds of exhibitors and thousands of visitors from around the region. The exhibition was organized in São Paulo, Brazil. Read more