Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655com;ol.;nms;n/k;ine;iem;i.n;kar
Maillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131om;a.c;rus;efe;ill;/ma;jon
Maillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628om;d.c;dar;tan;s-s;avi;w/d;cho;jza
Our By-Product Separator BPS reduces the accumulation of by-products in vulcanizing equipment. It keeps the line capacity at a high level with high cooling efficiency and minimized cleaning downtime.
The separator is installed to the gas circulation piping rather near the splice box, so that gas can be led at a hot temperature into the separator. The by-product separator consists of a water cooled heat exchanger with the necessary valves and accessories.
The gas flow, which is based on natural convection, is adjusted with a regulating valve so that the gas temperature will be between 50 to 70 °C in the separator. By-products are drained out from the separator through a timer-controlled valve.
The by-product separator is installed in a vertical position to the gas circulation piping near the splice box. The inlet gas temperature should be around 200 °C, which is why the gas circulation before the by-product separator is insulated. The cooling unit in the centre of the equipment can be disconnected for cleaning when necessary, in order to keep the equipment as effective as possible.
By-product cyclone WPE-0.35
The by-product cyclone is a component that is installed in all polluted nitrogen exhaust pipelines that lead from the by-product separator or pockets to the atmosphere. The by-product cyclone has the ability to separate the by-product from dirty nitrogen gas. The by-product is further led to the by-product collecting tank, and clean gas is led to the atmosphere.
In addition, the delivery consists of a dam pipe, which is installed in front of the cyclone to reduce pressure shock, and a hand operated ball valve for safety purposes.
The nitrogen reheater is used in gravitational gas circulation of the by-product separator. There is gas temperature loss in the by-product separator, after which the gas is reheated by the nitrogen reheater before the gas is supplied back into the CV tube, and the gas temperature in the heating section remains the same as before the separator.
The nitrogen reheating system consists of a reheater body with a resistor, piping with its parts, a flexible hose and all necessary valves and instruments.
|By-product outlet flange||DN25|
|Water inlet / outlet connection||R 1/2"|
|Dimensions H||2900 mm|
|Dimensions W, max.||1118 mm|
|Gas inlet flange||DN 125|
|Gas outlet flange||DN 125|
Exact values depend on the assembly.
The Stronger Together slogan is a reality for Maillefer, a member of the Davis-Standard group of companies. A case in point is the welcome arrival of elastomer manufacturing solutions into the Maillefer product portfolio. Read more
Maillefer has added a Longitudinal Tape Applicator unit into its product portfolio recently. With this unit, customers have the means to apply a radial water blocking feature for various cable types. Water blocking barriers are usually aluminium, copper or plastic based water swellable tapes. The longitudinal tape is applied during the same process as final sheath. Read more
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Maillefer will be presenting latest innovations and know-how in wire and cable production technology at Wire Russia in Moscow on June 18-20. Come and see us at FO/B41 Read more
The Maillefer Smart Factory experience is taken to a totally new level with the latest Virtual Reality technology allowing a sense of genuine interaction not seen before! Read more
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