Change country to:

Search results

Dual valve X-flow system 4/6

Perfect distribution, short residence time

Our crossheads have compact design and are very easy to handle and quick to assemble.

Description

Our patented Dual Valve X-flow System 4/6 is an instant color change system which allows very fast insulation and striping color changes.

Substantial raw material cost saving can be achieved with this system through color change scrap reduction. The possible production flexibility and no color change downtime assure high productivity with an X-flow system.

An extrusion group with a dual X-flow valve is composed of four auxiliary type extruders, an insulation X-flow valve, a striping X-flow valve and a triple layer crosshead. Two extruders are used for insulation and the other two for striping. The X-flow valves are the key components of this color change system. They are located between the extruders and the crosshead. The triple layer crosshead is used for dual layer extrusion with striping. One insulation extruder builds the outer insulation layer, one striping extruder makes the striping and the flow of both other extruders is mixed and led to the inner layer. A certain time before the next insulation color change, raw material containing the next insulation color is supplied to the insulation extruder that feeds the inner layer. This color in the inner layer will not be visible since the outer insulation hides it.

The function of the insulation X-flow valve is to cross the flow between the two insulation extruders and the striping X-flow valve is to cross the flow of the striping extruders. The insulation X-flow valve is activated when the production length of the current insulation color is reached. The material of the insulation extruder with the next insulation color goes now to the outer insulation layer. The insulation extruder used previously for the outer layer will now supply its material to the hidden inner layer. The insulation will start changing color almost instantly and will have the full new color after 5 to 30 seconds depending on the used colors and insulation thickness.

Technical characteristics

Cable diameter, max. 6 mm
Entry diameter, max. 4 mm
Weight 30 kg

Exact values depend on the assembly.

Options

  • Version with or without separated heated crosshead die
  • Radial type striping distributors for different widths and number stripes

Meet us at Plastimagen in Mexico City, Mexico on 10 - 13 November, 2026!

From our blog Visit Blog

Round Curing Technology - for the Highest Cable Quality and Productivity on VCV Lines

5.8.2026

The insulation process of high-voltage submarine cables can be considered a complex process. In our efforts to simplify, we have brought real benefit when installing the Maillefer Round Curing technology. The theoretical and calculated results, together with R&D line testing, have now proven accurate on several VCV lines installed globally. Read more

Round Curing Technology - for the Highest Cable Quality and Productivity on VCV Lines

Ongoing Gains in the Changing Medical Landscape

22.7.2026

The Maillefer IV medical tube extrusion line remains our classic product. It’s what customers have long asked for. It’s what we continue to deliver – high-performance fully equipped lines, from extrusion to coiling, dedicated to produce soft intravenous tube for the big names in the industry. Yet, today’s landscape has changing. There is so much more to offer. Read more

Ongoing Gains in the Changing Medical Landscape

PP Process Modeling - Void Hypothesis

8.7.2026

PP Process Modeling – Void HypothesisThis novel measurement method is an added tool to investigate and gain insight into the PP extrusion process. The theory of modelling it is confirmed and shows the way to optimization. Read more

PP Process Modeling - Void Hypothesis

Pipe & Tube for the Duration

24.6.2026

When durability meets innovation, production keeps running strong. Maillefer’s upgrade solutions breathe new life into extrusion lines built to last — and perform better. Read more

Pipe & Tube for the Duration

R&D Collaboration Creates a Unique Platform for Success

10.6.2026

Innovation doesn’t happen in isolation. Inside Maillefer’s R&D Centers, collaboration turns ideas into breakthroughs — where customers, materials, and expertise converge. Read more

R&D Collaboration Creates a Unique Platform for Success

Powering the Future: Maillefer's Role in a Recyclable PP-based Cable System

27.5.2026

A new chapter in power cable design is emerging. Maillefer joins forces with leading partners to turn recyclable PP technology into tomorrow’s high-performance standard. Read more

Powering the Future: Maillefer's Role in a Recyclable PP-based Cable System

Drop Cable Jacketing Line

22.5.2026

Maillefer’s OEL42 drop cable jacketing line delivers precision, durability, and speed — empowering manufacturers to supply the rising connectivity demands with confidence. Read more

Drop Cable Jacketing Line

Maillefer Offers Expertise and Performance in TPV Weather Seals

18.5.2026

What happens when material mastery meets extrusion expertise? Maillefer and Celanese join forces to redefine the possibilities for dynamic and semi-dynamic automotive weather seals made of TPV. Read more

Maillefer Offers Expertise and Performance in TPV Weather Seals

Share by email

[object Object]