Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
Fiber Optic
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karMaillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaHigh speed and uninterrupted continuous wire unwinding with constant tension will maximize productivity of insulation line.
Our Flyer Pay-off KR 630 is designed for continuous, silent and smooth flow of wire at high production speeds. Special attention has been paid to the design of the fly-off cone geometry in order to minimize stress on the wire when paying-off at high speeds. This has resulted in an egg-shaped cast iron cone. As an extra benefit, low noise level is achieved due to the good noise absorbing characteristics of cast iron.
The pay-off comprises of two cast iron cones. The inside surface of the cones are machined and have a longitudinal slot on one side to enable wire fly-off change over from one cone to the other for continuous production. Each cone has a reel holder with a driven shaft. The reel holder hangs on the cone to free the loading trolley. Included in a basic machine is one pair of fly-off flanges for each reel size and one pair of reel shaft adapters for one reel centre hole dimension. A central wire guide is also included. If needed, one wire clamp on each cone can provide the change over information.
| Reel weight, max. | 500 kg |
| Reel flange diameter | 630 mm |
| Reel width | 475 mm |
| Cable diameter, max. | 0.3 - 2.8 mm |
| Reel rotation speed, max. | 800 m/min with 0.2 mm single wire |
Exact values depend on the assembly.
22.1.2020
Since two decades, Maillefer has been providing production systems for manufacturing multi-layer composite pipe with diameters ranging from 14 to 32 mm and from 16 to 63 mm. Today, our two model lines, the PCL32 and PCL63 that cover the two size ranges have evolved much. We are closer to 60 m/min, which first presented serious challenges to polymer and aluminum tape suppliers. Read more
15.1.2020
What is the Bluebox, and why blue in particular? Industry 4.0 has passed through here and with it a fresh way of looking at and consolidating information coming from your factory floor. Read more
13.1.2020
Two X-ray gauges are used in CV lines to measure thicknesses, concentricity & diameter during production of MV, HV and EHV cables. Now, the second gauge at the cold end (after end seal) is orientable to give a synchronized visual of measurements taken by the 1st gauge at the hot end. Read more
19.12.2019
Wishing You Happy Holidays and a Successful New Year 2020! Read more
19.12.2019
The CSA 32 combines the cutting, measuring, conveying and collection of extruded tube in one swift process. The number and lengths of collection bins are customized according to product requirements. The holding capacity doubles by opting for bins mounted on both sides. Read more
12.12.2019
A perfect crosshead solution for single and dual layer extrusion of LV and MV rubber cables. The conical design allows improved contact between parts with improved centering, sealing and heat transmission. Conical parts are also easier to assemble and dismantle. Read more
27.11.2019
Maillefer has a coiler or reeler model for your specific pipe & tube application. While they compose a familiar item in our typical extrusion line portfolio, they are also quite popular as individual components for upgrades of existing lines. Every model is fully automated, dual position, stand-alone, user-friendly and built with safety in mind. Read more
