High speed and uninterrupted continuous wire unwinding with constant tension will maximize productivity of insulation line.
Our Flyer Pay-off KR 630 is designed for continuous, silent and smooth flow of wire at high production speeds. Special attention has been paid to the design of the fly-off cone geometry in order to minimize stress on the wire when paying-off at high speeds. This has resulted in an egg-shaped cast iron cone. As an extra benefit, low noise level is achieved due to the good noise absorbing characteristics of cast iron.
The pay-off comprises of two cast iron cones. The inside surface of the cones are machined and have a longitudinal slot on one side to enable wire fly-off change over from one cone to the other for continuous production. Each cone has a reel holder with a driven shaft. The reel holder hangs on the cone to free the loading trolley. Included in a basic machine is one pair of fly-off flanges for each reel size and one pair of reel shaft adapters for one reel centre hole dimension. A central wire guide is also included. If needed, one wire clamp on each cone can provide the change over information.
| Reel weight, max. | 500 kg |
| Reel flange diameter | 630 mm |
| Reel width | 475 mm |
| Cable diameter, max. | 0.3 - 2.8 mm |
| Reel rotation speed, max. | 800 m/min with 0.2 mm single wire |
Exact values depend on the assembly.
11.3.2026
Maillefer’s ECH 10/18 3L crosshead brings flexibility and precision to medical tube production — enabling multi-layer designs and compatibility with diverse materials. Read more
25.2.2026
Maillefer Empowers Partners to Achieve Unmatched Performance Through Innovative and Sustainable Solutions Read more
10.2.2026
For over 50 years, Maillefer has led Heating & Plumbing extrusion technology — delivering reliable, high-performance systems for modern, efficient production. Read more
29.1.2026
The 2026 Budget Law (Law No. 199 of 30 December 2025) introduces new hyper-amortization rules for investments in capital goods made between 1 January 2026 and 30 September 2028, in line with the Transition 4.0 and 5.0 tax credit frameworks. Read more
20.1.2026
Move forward in curing optimization. Intelligent induction gets you consistent conductor temperature and superior cable quality. The system self-adapts to conductor temperature in real time. Read more
8.1.2026
Smarter upgrades mean stronger performance. Maillefer’s new KWB coiler and CMC cutter bring precision, safety, and efficiency to augment the potential of your extrusion line. Read more
18.12.2025
As cable sizes grow, Maillefer’s new heavy-duty caterpillars deliver unprecedented pulling power. Designed for the toughest cables, they boost traction, efficiency, and performance. Read more
15.12.2025
For 125 years, Maillefer has innovated in industry. From modest origins to a global leader, the company continues to drive technology, sustainability, and customer success. Read more