Gel Filling System GEL 300 offers a stabile gel flow and viscosity from the start. Thanks to a special precision pump system, GEL 300 gives a stabile output also with micro tubes with a very small wall thickness.
The filling system is designed for continuous loose tube production. The system has a main container where the gel is continuously circulated under vacuum. This treatment removes all air bubbles from the gel. After the vacuum circulation the gel is fed to the line, where there is another circulation loop. Before the production starts jelly is continuously circulated from the main container to the jelly stand. This dual circulation system ensures that at the start up the air bubble free jelly has immediately a constant viscosity and pressure.
The gel filling system is filled automatically during the run. The system can be equipped with additional pumps to feed up to three lines simultaneously.
The main assembly is equipped with following units: a main storage vessel, a vacuum pump, and a circulation pump.
| Jelly viscosity at 20 °C, max. | 25 000 mPas at 100 1/s |
| Output, max. | 135 l/h |
| Output pressure, max. | 150 bar |
Exact values depend on the assembly.
25.2.2026
Maillefer Empowers Partners to Achieve Unmatched Performance Through Innovative and Sustainable Solutions Read more
10.2.2026
For over 50 years, Maillefer has led Heating & Plumbing extrusion technology — delivering reliable, high-performance systems for modern, efficient production. Read more
29.1.2026
The 2026 Budget Law (Law No. 199 of 30 December 2025) introduces new hyper-amortization rules for investments in capital goods made between 1 January 2026 and 30 September 2028, in line with the Transition 4.0 and 5.0 tax credit frameworks. Read more
20.1.2026
Move forward in curing optimization. Intelligent induction gets you consistent conductor temperature and superior cable quality. The system self-adapts to conductor temperature in real time. Read more
8.1.2026
Smarter upgrades mean stronger performance. Maillefer’s new KWB coiler and CMC cutter bring precision, safety, and efficiency to augment the potential of your extrusion line. Read more
18.12.2025
As cable sizes grow, Maillefer’s new heavy-duty caterpillars deliver unprecedented pulling power. Designed for the toughest cables, they boost traction, efficiency, and performance. Read more
15.12.2025
For 125 years, Maillefer has innovated in industry. From modest origins to a global leader, the company continues to drive technology, sustainability, and customer success. Read more
24.11.2025