Nearest Maillefer contacts for USA
Maillefer North America
Pipe & Tube
#1 Extrusion Drive<br />
CT 06379 Pawcatuck
Tel: +1 860 625 48 45
com;rd.;nda;sta;is-;dav;uk/;jwnMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaKN Manufacturing Solutions LLC
Fiber Optic
325 Kentucky Court
GA 30548 Hoschton
Tel: +1 404 202 9655
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karAmaral Automation Associates
Wire & Cable
1697 Warwick Ave, Suite D
RI 02889 Warwick
Tel: +1 401 405 0755
om;n.c;tio;oma;aut;ral;ama;es/;salRepco Industries LLC
Wire & Cable
13299 W. Essex Ln.
Illinois 60142 Huntley
Tel: +1 847 802 4315
Cell: +1 847 274 9218
com;es.;tri;dus;oin;epc;s/r;otu;nliSouthern Industrial Equipment
Wire & Cable
2708 Cambridge Way
TX 75092 Sherman
Tel: +1 281 844 4260
Fax: +1 903 813 0285
net;ns.;tio;olu;ons;usi;xtr;y/e;troThe Integrated Water Tempering Unit IWT is designed to meet all demands of a power cable extrusion process. A reliable, fast and accurate temperature control, in addition to continuous adjusting and monitoring of the extrusion process, is a guarantee for a high quality three plastic layered cable. The unit is a fully integrated part of the line control system. The tempered water circulation of the extrusion screws and the cross head flow channels are controlled as accurately as the individual zones of the plastic insulation extruders. It has an operator-friendly design: a single unit can be replaced while the other units are in operation, and the pressure release from tempering hoses is standard.
The Integrated Water Tempering unit contains up to five independent tempering circulations. Typically there are three circulations for a crosshead and one for extruder screw cooling.
The unit is developed to control accurately and rapidly the temperature of a crosshead and an extruder screw in Maillefer power cable lines. A high performance, reliability, an easy operation and maintenance are the main features of the IWT.
It is used with the Maillefer NXW Cooling Unit (Extruder Water Cooling Unit). It utilizes the same cooling liquid as Maillefer extruders. An internal circulation of the cooling water ensures a proper, stable and reliable source of the coolant.
The units are controlled by a Siemens ET200 controller, via Siemens profinet cable and the extrusion line control panel or by its own integrated control panel Siemens KTP600 with a touch screen. The temperature is measured from outlet and return waters using accurate PT100 thermometers.
| Heating power per unit | 6 kW |
| Cooling capacity per unit | 10 kW with ΔT = 80°C |
| Number of heating units | up to 5 pcs |
| Dimensions L x W x H | 2300 x 1250 x 1450 mm |
| Total weight | up to 800 kg |
| Operation temperature, max. | 130°C |
Exact values depend on the assembly.
25.2.2026
Maillefer Empowers Partners to Achieve Unmatched Performance Through Innovative and Sustainable Solutions Read more
10.2.2026
For over 50 years, Maillefer has led Heating & Plumbing extrusion technology — delivering reliable, high-performance systems for modern, efficient production. Read more
29.1.2026
The 2026 Budget Law (Law No. 199 of 30 December 2025) introduces new hyper-amortization rules for investments in capital goods made between 1 January 2026 and 30 September 2028, in line with the Transition 4.0 and 5.0 tax credit frameworks. Read more
20.1.2026
Move forward in curing optimization. Intelligent induction gets you consistent conductor temperature and superior cable quality. The system self-adapts to conductor temperature in real time. Read more
8.1.2026
Smarter upgrades mean stronger performance. Maillefer’s new KWB coiler and CMC cutter bring precision, safety, and efficiency to augment the potential of your extrusion line. Read more
18.12.2025
As cable sizes grow, Maillefer’s new heavy-duty caterpillars deliver unprecedented pulling power. Designed for the toughest cables, they boost traction, efficiency, and performance. Read more
15.12.2025
For 125 years, Maillefer has innovated in industry. From modest origins to a global leader, the company continues to drive technology, sustainability, and customer success. Read more
24.11.2025