Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
Fiber Optic
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karMaillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaThe Integrated Water Tempering Unit IWT is designed to meet all demands of a power cable extrusion process. A reliable, fast and accurate temperature control, in addition to continuous adjusting and monitoring of the extrusion process, is a guarantee for a high quality three plastic layered cable. The unit is a fully integrated part of the line control system. The tempered water circulation of the extrusion screws and the cross head flow channels are controlled as accurately as the individual zones of the plastic insulation extruders. It has an operator-friendly design: a single unit can be replaced while the other units are in operation, and the pressure release from tempering hoses is standard.
The Integrated Water Tempering unit contains up to five independent tempering circulations. Typically there are three circulations for a crosshead and one for extruder screw cooling.
The unit is developed to control accurately and rapidly the temperature of a crosshead and an extruder screw in Maillefer power cable lines. A high performance, reliability, an easy operation and maintenance are the main features of the IWT.
It is used with the Maillefer NXW Cooling Unit (Extruder Water Cooling Unit). It utilizes the same cooling liquid as Maillefer extruders. An internal circulation of the cooling water ensures a proper, stable and reliable source of the coolant.
The units are controlled by a Siemens ET200 controller, via Siemens profinet cable and the extrusion line control panel or by its own integrated control panel Siemens KTP600 with a touch screen. The temperature is measured from outlet and return waters using accurate PT100 thermometers.
| Heating power per unit | 6 kW |
| Cooling capacity per unit | 10 kW with ΔT = 80°C |
| Number of heating units | up to 5 pcs |
| Dimensions L x W x H | 2300 x 1250 x 1450 mm |
| Total weight | up to 800 kg |
| Operation temperature, max. | 130°C |
Exact values depend on the assembly.
Interwire 2021 |
Atlanta, GA, USA |
26 - 27 October, 2021 |
Read more |
IWCS 2021 |
Orlando, Florida |
31 October - 03 November, 2021 |
Read more |
Irrigation Show |
San Diego, CA |
06 - 11 December, 2021 |
Read more |
Wire Southeast Asia |
Bangkok, Thailand |
09 - 11 February, 2022 |
Read more |
Wire Düsseldorf |
Düsseldorf, Germany |
09 - 13 May, 2022 |
Read more |
Wire India |
Mumbai, India |
23 - 25 November, 2022 |
Read more |
29.6.2021
Extrusion line performance and micro-duct tube lengths for blown fiber bundles continue to be the subject of improvements and innovative design. We’ve given a boost of nearly 2/3 more in product length capacity at the reeling end of our micro-duct lines. Read more
15.6.2021
Renewable Energy or Green Energy is the number one megatrend ahead for the global Wire & Cable industry. The change is underway and it will continue to increase demand and cable volumes for the coming decades. Read more
10.6.2021
Recently, we have successfully commissioned several of the fastest and technologically most advanced high-voltage VCV lines. These lines are equipped with a groundbreaking curing technology, Round Value Package Premium, which enables high-speed curing without the problems normally found with increased line speed. Read more
26.5.2021
Consultation manifests itself in many shapes and sizes. This time it’s about proving finished irrigation products thanks to a pilot line at Maillefer’s facility. Read more
12.5.2021
A tape emitter line for manufacturing irrigation laterals is available from Maillefer. With it, the full range of needs for smart water usage in agriculture, horticulture and landscaping is covered. Read more
27.4.2021
Are you interested in developing your cable production facility? Do you struggle to achieve process performance targets? Maillefer's SimFactory addresses these questions and more. Read more
16.4.2021
For more than 50 years, Maillefer has delivered, commissioned, and provided machinery and services for over 4 000 production lines globally. Today we offer the accumulated knowledge and experience through various Consultation services. Read more
24.3.2021
The MPC 14 combines both the pulling and cutting operations into one component. Itreveals itself to be a true multi-tool for the conditioning of extruded tubes. Read more
