Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
Fiber Optic
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karMaillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaThe Integrated Water Tempering Unit IWT is designed to meet all demands of a power cable extrusion process. A reliable, fast and accurate temperature control, in addition to continuous adjusting and monitoring of the extrusion process, is a guarantee for a high quality three plastic layered cable. The unit is a fully integrated part of the line control system. The tempered water circulation of the extrusion screws and the cross head flow channels are controlled as accurately as the individual zones of the plastic insulation extruders. It has an operator-friendly design: a single unit can be replaced while the other units are in operation, and the pressure release from tempering hoses is standard.
The Integrated Water Tempering unit contains up to five independent tempering circulations. Typically there are three circulations for a crosshead and one for extruder screw cooling.
The unit is developed to control accurately and rapidly the temperature of a crosshead and an extruder screw in Maillefer power cable lines. A high performance, reliability, an easy operation and maintenance are the main features of the IWT.
It is used with the Maillefer NXW Cooling Unit (Extruder Water Cooling Unit). It utilizes the same cooling liquid as Maillefer extruders. An internal circulation of the cooling water ensures a proper, stable and reliable source of the coolant.
The units are controlled by a Siemens ET200 controller, via Siemens profinet cable and the extrusion line control panel or by its own integrated control panel Siemens KTP600 with a touch screen. The temperature is measured from outlet and return waters using accurate PT100 thermometers.
| Heating power per unit | 6 kW |
| Cooling capacity per unit | 10 kW with ΔT = 80°C |
| Number of heating units | up to 5 pcs |
| Dimensions L x W x H | 2300 x 1250 x 1450 mm |
| Total weight | up to 800 kg |
| Operation temperature, max. | 130°C |
Exact values depend on the assembly.
23.5.2019
Maillefer is launching the latest Process Supervision Unit, PSU6.1 (64bit), allowing better process control and data evaluation tools for your production and maintenance needs. Read more
21.5.2019
Maillefer will be presenting latest innovations and know-how in wire and cable production technology at Wire Russia in Moscow on June 18-20. Come and see us at FO/B41 Read more
21.5.2019
Maillefer will be presenting latest innovations and know-how in wire and cable production technology at Wire Russia in Moscow on June 18-20. Come and see us at FO/B41. Read more
9.5.2019
The Maillefer Smart Factory experience is taken to a totally new level with the latest Virtual Reality technology allowing a sense of genuine interaction not seen before! Read more
8.5.2019
EKP50 Dual Take-ups were introduced to the market more than 30 years ago and since then more than 650 units have been delivered worldwide. Read more
26.4.2019
Do you need both time and a place to study a polymer's processability? Or maybe run bleed tests, or try another extrusion screw in a different size machine? Read more
11.4.2019
The House of Experts showcases the latest innovations and know-how in wire and cable production technology, piloting and optimization in one booth. The unique virtual reality application connects the digital and physical production worlds and invites you to join! Read more
10.4.2019
Consultation products for Pipe & Tube have been added to the Maillefer portfolio and more are expected in the coming months. These products are part of our know-how offering. Our aim is to support you in your business by bringing the added value needed so that you can be successful. Read more
