Nearest Maillefer contacts for USA
Maillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaKN Manufacturing Solutions LLC
Fiber Optic
325 Kentucky Court
GA 30548 Hoschton
Tel: +1 404 202 9655
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karAmaral Automation Associates
Wire & Cable
1697 Warwick Ave, Suite D
RI 02889 Warwick
Tel: +1 401 405 0755
om;n.c;tio;oma;aut;ral;ama;es/;salRepco Industries LLC
Wire & Cable
13299 W. Essex Ln.
Illinois 60142 Huntley
Tel: +1 847 802 4315
Cell: +1 847 274 9218
com;es.;tri;dus;oin;epc;s/r;otu;nliSouthern Industrial Equipment
Wire & Cable
2708 Cambridge Way
TX 75092 Sherman
Tel: +1 281 844 4260
Fax: +1 903 813 0285
net;ns.;tio;olu;ons;usi;xtr;y/e;troThe Integrated Water Tempering Unit IWT is designed to meet all demands of a power cable extrusion process. A reliable, fast and accurate temperature control, in addition to continuous adjusting and monitoring of the extrusion process, is a guarantee for a high quality three plastic layered cable. The unit is a fully integrated part of the line control system. The tempered water circulation of the extrusion screws and the cross head flow channels are controlled as accurately as the individual zones of the plastic insulation extruders. It has an operator-friendly design: a single unit can be replaced while the other units are in operation, and the pressure release from tempering hoses is standard.
The Integrated Water Tempering unit contains up to five independent tempering circulations. Typically there are three circulations for a crosshead and one for extruder screw cooling.
The unit is developed to control accurately and rapidly the temperature of a crosshead and an extruder screw in Maillefer power cable lines. A high performance, reliability, an easy operation and maintenance are the main features of the IWT.
It is used with the Maillefer NXW Cooling Unit (Extruder Water Cooling Unit). It utilizes the same cooling liquid as Maillefer extruders. An internal circulation of the cooling water ensures a proper, stable and reliable source of the coolant.
The units are controlled by a Siemens ET200 controller, via Siemens profinet cable and the extrusion line control panel or by its own integrated control panel Siemens KTP600 with a touch screen. The temperature is measured from outlet and return waters using accurate PT100 thermometers.
Heating power per unit | 6 kW |
Cooling capacity per unit | 10 kW with ΔT = 80°C |
Number of heating units | up to 5 pcs |
Dimensions L x W x H | 2300 x 1250 x 1450 mm |
Total weight | up to 800 kg |
Operation temperature, max. | 130°C |
Exact values depend on the assembly.
12.4.2024
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22.3.2024
Wanma Cable has hybrid ability for producing both classic XLPE power cables and ones made of PP-TPE reserved for green energy. Thanks to the important development efforts realized on our CV extrusion line. Read more
22.2.2024
There's a choice to be made when balancing screw performance to processing requirements. A perfect set of screw parameters may translate to energy savings Read more
12.2.2024
The move from Internal Combustion Engine (ICE) vehicles towards ones driven by alternative energy sources is in full swing. Nations have targeted a complete phase out in 2050 with an end for all new cars in 2035 (i.e. the Declaration of Glasgow). Several countries have undertaken more aggressive measures to accelerate the transition, notably Norway and Singapore. Hybrid, battery and fuel cell Electric Vehicle (EV) production is gearing up in factories around the world. The arrival of the new technology is sending waves of change along the entire supply chain. Read more
31.1.2024
24.1.2024
Extrude small diameter fluoropolymer medical tubes with this new model ECH 5/10 F crosshead. Precision, quality and long production runs qualify this component. Read more
18.1.2024
Our innovations allow customers to do “more with less”, which is fundamental in building a more sustainable world. It's all about succeeding in the transition and how it applies to the ability to operate with social responsibility. Read more
16.1.2024
Stop by and meet with Maillefer at any of the industry events during 2024. We invite you to arrange your meeting with us before the show takes place. Read more