Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
Fiber Optic
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karMaillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaThe Integrated Water Tempering Unit IWT is designed to meet all demands of a power cable extrusion process. A reliable, fast and accurate temperature control, in addition to continuous adjusting and monitoring of the extrusion process, is a guarantee for a high quality three plastic layered cable. The unit is a fully integrated part of the line control system. The tempered water circulation of the extrusion screws and the cross head flow channels are controlled as accurately as the individual zones of the plastic insulation extruders. It has an operator-friendly design: a single unit can be replaced while the other units are in operation, and the pressure release from tempering hoses is standard.
The Integrated Water Tempering unit contains up to five independent tempering circulations. Typically there are three circulations for a crosshead and one for extruder screw cooling.
The unit is developed to control accurately and rapidly the temperature of a crosshead and an extruder screw in Maillefer power cable lines. A high performance, reliability, an easy operation and maintenance are the main features of the IWT.
It is used with the Maillefer NXW Cooling Unit (Extruder Water Cooling Unit). It utilizes the same cooling liquid as Maillefer extruders. An internal circulation of the cooling water ensures a proper, stable and reliable source of the coolant.
The units are controlled by a Siemens ET200 controller, via Siemens profinet cable and the extrusion line control panel or by its own integrated control panel Siemens KTP600 with a touch screen. The temperature is measured from outlet and return waters using accurate PT100 thermometers.
| Heating power per unit | 6 kW |
| Cooling capacity per unit | 10 kW with ΔT = 80°C |
| Number of heating units | up to 5 pcs |
| Dimensions L x W x H | 2300 x 1250 x 1450 mm |
| Total weight | up to 800 kg |
| Operation temperature, max. | 130°C |
Exact values depend on the assembly.
IWCS 2021 |
Orlando, Florida |
31 October - 03 November, 2021 |
Read more |
Irrigation Show |
San Diego, CA |
06 - 11 December, 2021 |
Read more |
Wire Düsseldorf |
Düsseldorf, Germany |
09 - 13 May, 2022 |
Read more |
Wire China |
Shanghai, China |
26 - 29 September, 2022 |
Read more |
Wire Southeast Asia |
Bangkok, Thailand |
05 - 07 October, 2022 |
Read more |
Wire India |
Mumbai, India |
23 - 25 November, 2022 |
Read more |
14.10.2021
You may feel satisfied with your existing capacity to manufacture Heating & Plumbing pipe. But how truly secure is your existing business situation? Maillefer offers value packages designed to ensure that you and your production equipment stay in the game. Read more
5.10.2021
The ECH 5/50 ML earns its stripes with this new 7 extruder group version, for both smooth and corruguated tubes. Individual channels offer the flow precision and stability for each functional layer as demanded by today’s automotive industry. Read more
21.9.2021
The new ECH 35/45 DL crosshead is designed especially for building wire applications having the toughest demands, as specified by the CPR (Construction Product Regulation). Read more
9.9.2021
The ECH 3/20 single layer extrusion crosshead is for production of corrugated tubes, especially for automotive and technical applications. Read more
24.8.2021
Extrusion lines come in standard layout configurations. However, is a standard layout enough? Being able to consider a specific alternative layout may make all the difference. Read more
10.8.2021
The latest version of the Maillefer documentation software is here, MED 3.0. The web-enabled documentation utility makes finding assemblies and related instructions easy for users of Maillefer equipment. Read more
27.7.2021
Creating a development platform where together we explore the manufacturing limits in a real production environment. So far, it has proven successful to our customers and partners. Yet, there's more to come as we continue expanding. Read more
14.7.2021
We are witnessing a number of factors currently driving and accelerating our business. Needed decisions that build on growth in new appearing markets are offering opportunities. The time to act is now. Read more
