Nearest Maillefer contacts for USA
Maillefer North America
Pipe & Tube
#1 Extrusion Drive<br />
CT 06379 Pawcatuck
Tel: +1 860 625 48 45
com;rd.;nda;sta;is-;dav;uk/;jwnMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaKN Manufacturing Solutions LLC
Fiber Optic
325 Kentucky Court
GA 30548 Hoschton
Tel: +1 404 202 9655
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karAmaral Automation Associates
Wire & Cable
1697 Warwick Ave, Suite D
RI 02889 Warwick
Tel: +1 401 405 0755
om;n.c;tio;oma;aut;ral;ama;es/;salRepco Industries LLC
Wire & Cable
13299 W. Essex Ln.
Illinois 60142 Huntley
Tel: +1 847 802 4315
Cell: +1 847 274 9218
com;es.;tri;dus;oin;epc;s/r;otu;nliSouthern Industrial Equipment
Wire & Cable
2708 Cambridge Way
TX 75092 Sherman
Tel: +1 281 844 4260
Fax: +1 903 813 0285
net;ns.;tio;olu;ons;usi;xtr;y/e;troThe Integrated Water Tempering Unit IWT is designed to meet all demands of a power cable extrusion process. A reliable, fast and accurate temperature control, in addition to continuous adjusting and monitoring of the extrusion process, is a guarantee for a high quality three plastic layered cable. The unit is a fully integrated part of the line control system. The tempered water circulation of the extrusion screws and the cross head flow channels are controlled as accurately as the individual zones of the plastic insulation extruders. It has an operator-friendly design: a single unit can be replaced while the other units are in operation, and the pressure release from tempering hoses is standard.
The Integrated Water Tempering unit contains up to five independent tempering circulations. Typically there are three circulations for a crosshead and one for extruder screw cooling.
The unit is developed to control accurately and rapidly the temperature of a crosshead and an extruder screw in Maillefer power cable lines. A high performance, reliability, an easy operation and maintenance are the main features of the IWT.
It is used with the Maillefer NXW Cooling Unit (Extruder Water Cooling Unit). It utilizes the same cooling liquid as Maillefer extruders. An internal circulation of the cooling water ensures a proper, stable and reliable source of the coolant.
The units are controlled by a Siemens ET200 controller, via Siemens profinet cable and the extrusion line control panel or by its own integrated control panel Siemens KTP600 with a touch screen. The temperature is measured from outlet and return waters using accurate PT100 thermometers.
| Heating power per unit | 6 kW |
| Cooling capacity per unit | 10 kW with ΔT = 80°C |
| Number of heating units | up to 5 pcs |
| Dimensions L x W x H | 2300 x 1250 x 1450 mm |
| Total weight | up to 800 kg |
| Operation temperature, max. | 130°C |
Exact values depend on the assembly.
14.7.2025
Here is a robust cutter for your larger extruded pipes. Our CMC 75 is designed to cut rigid multi-layer PO, PEX, and PE-RT pipes into bars. Achieve precise cuts, each and every time. Read more
30.6.2025
Another crosshead joins the ranks of automatic centering for extrusion of cables. The ACC 12/16 achieves exceptional concentricity, resulting in optimal material usage and less waste. Read more
18.6.2025
Precise cuts, safety, and ergonomics ensure the finish quality of pipe & tube. Cutters are available as for extrusion line upgrades or complete line integrations. Read more
18.6.2025
Intelligent induction finds its way in XLPE cable production. It represents an additional building block of smart innovations being placed in manufacturer’s hands. Read more
23.5.2025
One of the many challenges of producing medical tubing is the use of flexible materials. Improve diameter stability and concentricity coming from extrusion without sacrifice. Read more
13.5.2025
The promise for exceptionally high productivity without losing on cable quality may raise eyebrows. Yet, several customers have made the leap of faith towards rapid crosslinking. Read more
29.4.2025
More heating & plumbing pipe with less EVOH is possible with our five-layer PXL line. Extrude ultra-thin, low mol% EVOH for 5 or 3 layer PEX-b or PE-RT pipes. Read more
9.4.2025
Serving multiple markets like heating & plumbing, fiber-optics microducts, medical tubes, automotive tubes, oil & gas and more, means building on commonalities and responding to the specificities. Read more
