Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
Fiber Optic
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karMaillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaThe Integrated Water Tempering Unit IWT is designed to meet all demands of a power cable extrusion process. A reliable, fast and accurate temperature control, in addition to continuous adjusting and monitoring of the extrusion process, is a guarantee for a high quality three plastic layered cable. The unit is a fully integrated part of the line control system. The tempered water circulation of the extrusion screws and the cross head flow channels are controlled as accurately as the individual zones of the plastic insulation extruders. It has an operator-friendly design: a single unit can be replaced while the other units are in operation, and the pressure release from tempering hoses is standard.
The Integrated Water Tempering unit contains up to five independent tempering circulations. Typically there are three circulations for a crosshead and one for extruder screw cooling.
The unit is developed to control accurately and rapidly the temperature of a crosshead and an extruder screw in Maillefer power cable lines. A high performance, reliability, an easy operation and maintenance are the main features of the IWT.
It is used with the Maillefer NXW Cooling Unit (Extruder Water Cooling Unit). It utilizes the same cooling liquid as Maillefer extruders. An internal circulation of the cooling water ensures a proper, stable and reliable source of the coolant.
The units are controlled by a Siemens ET200 controller, via Siemens profinet cable and the extrusion line control panel or by its own integrated control panel Siemens KTP600 with a touch screen. The temperature is measured from outlet and return waters using accurate PT100 thermometers.
| Heating power per unit | 6 kW |
| Cooling capacity per unit | 10 kW with ΔT = 80°C |
| Number of heating units | up to 5 pcs |
| Dimensions L x W x H | 2300 x 1250 x 1450 mm |
| Total weight | up to 800 kg |
| Operation temperature, max. | 130°C |
Exact values depend on the assembly.
Meet us at Chinaplas in Shenzen, China; New venue and date because of COVID-19 on 13 - 17 April, 2021!
NPE 2021 |
Orlando, FL, USA |
17 - 21 May, 2021 |
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Wire Russia |
Moscow |
18 - 11 June, 2021 |
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Wire India |
Mumbai |
08 - 10 September, 2021 |
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Wire Southeast Asia |
Bangkok, Thailand |
22 - 24 September, 2021 |
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Interwire 2021 |
Atlanta, GA, USA |
26 - 27 October, 2021 |
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IWCS 2021 |
Orlando, Florida |
31 October - 03 November, 2021 |
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17.2.2021
Data gathering and data monitoring is a clear trend in the process industry. Smart Monitoring gives you many benefits and a leading edge with your end customers. Read more
3.2.2021
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29.12.2020
Maillefer strengthens its support and presence in India by introducing local manufacturing and supply of brand name technology destined to low voltage wire & cable manufacturers within the region. Read more
18.12.2020
Maillefer extends its warmest wishes during this Holiday Season and into the New Year. We thank you for your continued trust and collaboration as we share in the promise of change to come. Read more
16.12.2020
Migrating towards renewable energy generation is driving the need for strengthening the distribution grid. HVDC cables are making the connections to bring power to you. Read more
2.12.2020
The productivity of optical cable manufacturing can increase with higher line speeds. However, the higher speeds call for more precise process control. Smart buffering brings production to new levels. Read more
