Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
Fiber Optic
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karMaillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaWith our building wire Lay-plate Strander SZB the core assembly is combined into a filling and sheathing line to guarantee continuous production. This maximizes production capacity and shortens manufacturing lead times and thus minimizes production costs.
Our Lay-plate Strander SZB is designed for building wire SZ-stranding. It consists of three parts, a stranding entry capstan, an SZ-strander and a sranding blocking caterpillar.
Building wire SZ strander SZB is an integrated stranding solution consisting of tension lowering capstan, lay-plate strander and torsion blocking capstan.
The capstan minimizes the wire tension and equalizes tension variations prior to stranding. The SZ stranding process is based on rotating lay plates. Each wire is guided trough lay-plates on its own route.
The wires are stranded in an assembling die, which ensures the order of the wires. The stranding point is after the stranding head and it is adjusted depending on the wire. Torsion blocking caterpillar is fixed on linear bearings for longitudinal movement to adjust the distance to the stranding point. The design of the stranding head and the assembling die ensure symmetric and precise stranding of the cable.
The SZB strander does not limit the speed of the filling/sheathing lines, and the untwisted reversal points are very short.
The caterpillar, speed controlled with a tension feedback, prevents strands opening.
The SZB is movable on rails, giving possibility to add equipments, like talcum device.
The motor controllers are located in a cabinet.
| Max. number of wires | 7 |
| Solid wire range | 1 - 10 mm² |
| 7 stranded wire range | 1 - 16 mm² |
| Insulated wire diameter, max. | 10 mm |
| Number of stranding discs | 15 pcs |
| Lay Length | > 250 |
| Line speed, max. | 400 m/min |
| Rotation speed for stranding, max. | 1600 rpm |
Exact values depend on the assembly.
IWCS 2021 |
Orlando, Florida |
31 October - 03 November, 2021 |
Read more |
Irrigation Show |
San Diego, CA |
06 - 11 December, 2021 |
Read more |
Wire Düsseldorf |
Düsseldorf, Germany |
09 - 13 May, 2022 |
Read more |
Wire China |
Shanghai, China |
26 - 29 September, 2022 |
Read more |
Wire Southeast Asia |
Bangkok, Thailand |
05 - 07 October, 2022 |
Read more |
Wire India |
Mumbai, India |
23 - 25 November, 2022 |
Read more |
14.10.2021
You may feel satisfied with your existing capacity to manufacture Heating & Plumbing pipe. But how truly secure is your existing business situation? Maillefer offers value packages designed to ensure that you and your production equipment stay in the game. Read more
5.10.2021
The ECH 5/50 ML earns its stripes with this new 7 extruder group version, for both smooth and corruguated tubes. Individual channels offer the flow precision and stability for each functional layer as demanded by today’s automotive industry. Read more
21.9.2021
The new ECH 35/45 DL crosshead is designed especially for building wire applications having the toughest demands, as specified by the CPR (Construction Product Regulation). Read more
9.9.2021
The ECH 3/20 single layer extrusion crosshead is for production of corrugated tubes, especially for automotive and technical applications. Read more
24.8.2021
Extrusion lines come in standard layout configurations. However, is a standard layout enough? Being able to consider a specific alternative layout may make all the difference. Read more
10.8.2021
The latest version of the Maillefer documentation software is here, MED 3.0. The web-enabled documentation utility makes finding assemblies and related instructions easy for users of Maillefer equipment. Read more
27.7.2021
Creating a development platform where together we explore the manufacturing limits in a real production environment. So far, it has proven successful to our customers and partners. Yet, there's more to come as we continue expanding. Read more
14.7.2021
We are witnessing a number of factors currently driving and accelerating our business. Needed decisions that build on growth in new appearing markets are offering opportunities. The time to act is now. Read more
