Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
Fiber Optic
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karMaillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
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Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaWith our building wire Lay-plate Strander SZB the core assembly is combined into a filling and sheathing line to guarantee continuous production. This maximizes production capacity and shortens manufacturing lead times and thus minimizes production costs.
Our Lay-plate Strander SZB is designed for building wire SZ-stranding. It consists of three parts, a stranding entry capstan, an SZ-strander and a sranding blocking caterpillar.
Building wire SZ strander SZB is an integrated stranding solution consisting of tension lowering capstan, lay-plate strander and torsion blocking capstan.
The capstan minimizes the wire tension and equalizes tension variations prior to stranding. The SZ stranding process is based on rotating lay plates. Each wire is guided trough lay-plates on its own route.
The wires are stranded in an assembling die, which ensures the order of the wires. The stranding point is after the stranding head and it is adjusted depending on the wire. Torsion blocking caterpillar is fixed on linear bearings for longitudinal movement to adjust the distance to the stranding point. The design of the stranding head and the assembling die ensure symmetric and precise stranding of the cable.
The SZB strander does not limit the speed of the filling/sheathing lines, and the untwisted reversal points are very short.
The caterpillar, speed controlled with a tension feedback, prevents strands opening.
The SZB is movable on rails, giving possibility to add equipments, like talcum device.
The motor controllers are located in a cabinet.
| Max. number of wires | 7 |
| Solid wire range | 1 - 10 mm² |
| 7 stranded wire range | 1 - 16 mm² |
| Insulated wire diameter, max. | 10 mm |
| Number of stranding discs | 15 pcs |
| Lay Length | > 250 |
| Line speed, max. | 400 m/min |
| Rotation speed for stranding, max. | 1600 rpm |
Exact values depend on the assembly.
8.6.2022
The KWD 1250 is a fully automatic dual reeler designed to wind flexible microduct pipe. Transfers from a full to an empty bobbin are done without operator intervention and with the line running at full production speed without interruption. Read more
20.5.2022
The KWS 1450 is a single reeler designed to wind flexible microduct pipe. When coupled to an accumulator, the manual transfers from a full bobbin to an empty one allow the line to continue at full production speed without any interruption. Read more
29.4.2022
There are several value drivers that concern the solutions we provide. In the area of extrusion, we cite the capacity and quality of the final product. Equally important is reduced production costs. Read more
19.4.2022
There is a cutter for each Pipe & Tube application that Maillefer delivers. Cutting design, safe access, and ergonomic handling all play their roles in ensuring the quality of finished product. Maillefer proposes a choice of different of cutters best suited for the job. Read more
14.4.2022
What opportunities lie ahead for single layer PEX or multi-layer composite pipes? Within our portfolio of extrusion lines, we include a series of improvements introduced throughout a long history of supplying customers. What were first special options have become standard on newer lines. Read more
11.4.2022
What opportunities lie ahead for single layer PEX or multi-layer composite pipes? Within our portfolio of extrusion lines, we include a series of improvements introduced throughout a long history of supplying customers. What were first special options have become standard on newer lines. Read more
31.3.2022
Stop by and meet with Maillefer at any of the industry events during 2022. We invite you to arrange your meeting with us before the show takes place. Read more
30.3.2022
After the excellent results achieved with Round Value Package Premium (RVPP/MRC) installed on multiple vertical lines, it was time to offer this technology for catenary lines. A new state of the art high-performance CCV line installed at Fulgor SA, part of Hellenic Cables, provided an ideal start for this technological first. Read more
