Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
Fiber Optic
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karMaillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
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Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaWith our building wire Lay-plate Strander SZB the core assembly is combined into a filling and sheathing line to guarantee continuous production. This maximizes production capacity and shortens manufacturing lead times and thus minimizes production costs.
Our Lay-plate Strander SZB is designed for building wire SZ-stranding. It consists of three parts, a stranding entry capstan, an SZ-strander and a sranding blocking caterpillar.
Building wire SZ strander SZB is an integrated stranding solution consisting of tension lowering capstan, lay-plate strander and torsion blocking capstan.
The capstan minimizes the wire tension and equalizes tension variations prior to stranding. The SZ stranding process is based on rotating lay plates. Each wire is guided trough lay-plates on its own route.
The wires are stranded in an assembling die, which ensures the order of the wires. The stranding point is after the stranding head and it is adjusted depending on the wire. Torsion blocking caterpillar is fixed on linear bearings for longitudinal movement to adjust the distance to the stranding point. The design of the stranding head and the assembling die ensure symmetric and precise stranding of the cable.
The SZB strander does not limit the speed of the filling/sheathing lines, and the untwisted reversal points are very short.
The caterpillar, speed controlled with a tension feedback, prevents strands opening.
The SZB is movable on rails, giving possibility to add equipments, like talcum device.
The motor controllers are located in a cabinet.
| Max. number of wires | 7 |
| Solid wire range | 1 - 10 mm² |
| 7 stranded wire range | 1 - 16 mm² |
| Insulated wire diameter, max. | 10 mm |
| Number of stranding discs | 15 pcs |
| Lay Length | > 250 |
| Line speed, max. | 400 m/min |
| Rotation speed for stranding, max. | 1600 rpm |
Exact values depend on the assembly.
22.1.2020
Since two decades, Maillefer has been providing production systems for manufacturing multi-layer composite pipe with diameters ranging from 14 to 32 mm and from 16 to 63 mm. Today, our two model lines, the PCL32 and PCL63 that cover the two size ranges have evolved much. We are closer to 60 m/min, which first presented serious challenges to polymer and aluminum tape suppliers. Read more
15.1.2020
What is the Bluebox, and why blue in particular? Industry 4.0 has passed through here and with it a fresh way of looking at and consolidating information coming from your factory floor. Read more
13.1.2020
Two X-ray gauges are used in CV lines to measure thicknesses, concentricity & diameter during production of MV, HV and EHV cables. Now, the second gauge at the cold end (after end seal) is orientable to give a synchronized visual of measurements taken by the 1st gauge at the hot end. Read more
19.12.2019
Wishing You Happy Holidays and a Successful New Year 2020! Read more
19.12.2019
The CSA 32 combines the cutting, measuring, conveying and collection of extruded tube in one swift process. The number and lengths of collection bins are customized according to product requirements. The holding capacity doubles by opting for bins mounted on both sides. Read more
12.12.2019
A perfect crosshead solution for single and dual layer extrusion of LV and MV rubber cables. The conical design allows improved contact between parts with improved centering, sealing and heat transmission. Conical parts are also easier to assemble and dismantle. Read more
27.11.2019
Maillefer has a coiler or reeler model for your specific pipe & tube application. While they compose a familiar item in our typical extrusion line portfolio, they are also quite popular as individual components for upgrades of existing lines. Every model is fully automated, dual position, stand-alone, user-friendly and built with safety in mind. Read more
