Change country to:

Search results

Pay-off AVR 20

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

com;ol.;nms;n/k;ine;iem;i.n;kar

Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

om;a.c;rus;efe;ill;/ma;jon

Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

om;d.c;dar;tan;s-s;avi;w/d;cho;jza

Heavy loads, broad reel range

Our Portal Pay-off AVR 20 meets the demands of a heavy load carrying capacity and a broad reel range due to extending production lengths. The frame design allows reel loading from the rear or the front side of the machine. Different frame lengths and the possibility to mount on rails helps in reel logistics.

AVR20_001_300dpi.jpg

Upgrading?

Show Hide

Single Pay-off & Take-up Drive, Motor & Gearbox Upgrade

Your single Pay-off and Take-up may be down because of an obsolete drive, motor or gear box. Don't keep your customers waiting and let your reputation suffer. Have your process requirements changed; do you need another type of reel, more pulling force or more speed from the equipment?

Description

The pay-off is a hanging pintle portal design. The pay-off has two main components: the portal frame and the carriage. The telescopic lifting arms are suspended from the moving carriage, which is wheel mounted on the beams. All pintle movements, up down and in out, are motorized.

The reel is dog pin driven by a Vector controlled AC motor over a gearbox. The main motor can be run with a constant torque, or controlled by either a dancer or an accumulator. The motor has forced ventilation and is equipped with an electromagnetic brake. The brake can function as a holding brake or an emergency stop brake. One set of pintles is included in the machine price. Further sets can either be ordered from Maillefer or made according to manufacturing drawings, which are enclosed in the manual.

All functions, such as reel rotation, traversing, pintle movements and auto reel handling, are activated and controlled from the hanging control panel.

CE approved
The pay-off beams are long enough to allow the carriage to traverse over the reel width. The carriage traverses during operation to maintain a near straight centerline of the cable. A separately quoted device controls the traversing of the reel.

An automatic positioning of the carriage from the loading position to the production position and vice versa can be activated by pressing a button. The full reel moves automatically to the reel change position. The reel is lowered and the pintles are opened. After the pintles are manually entered into the empty reel, a second button is activated, and the reel is lifted and moved sideways to the working position.

The machine is surrounded with safety fences to protect the operator and outsiders from the moving and rotating parts of the machine. The manually operated turning doors on the rear and the sliding door on the front of the machine are equipped with electromechanical locks. The main motor and automatic functions cannot be started before all the doors are closed and locked.

The machine fulfils all EEC machine and electrical directives and is equipped with CE and EC Declaration of Conformity labels.

Technical characteristics

Reel weight, max. 20 000 kg
Reel flange diameter 4000 mm
Reel width 2160 mm
Cable diameter, max. 120 mm
Reel rotation speed, max. 235 rpm
Torque, max. 11 600 Nm

Exact values depend on the assembly.

Options

  • Air conditioning
  • Mobile on floor Ma
  • Mobile on floor Mr
AVR20_SB0405005_SpeedTorque_graph1.jpg

From our blog Visit Blog

State-of-the-Art Head Centering

13.9.2023

Attain concentricity levels of 97% and more with the ACDH auto centering extrusion head for cable insulation or jacketing. Adjust wall thickness automatically. Read more

State-of-the-Art Head Centering

CV Lines Take on the Look of a Hybrid

29.8.2023

Saying that there is interest for PP-TPE insulated cables is an understatement. Sustainability, is one reason. Our hybrid extrusion line for the production of XLPE and PP-TPE power cables is here! Read more

CV Lines Take on the Look of a Hybrid

Time to Visit Maillefer this September

22.8.2023

Shanghai, Novi (MI), Orlando (FL), Bangkok are the cities hosting trade shows where we exhibit this September. See our calendar below. Arrange a one-to-one meeting with us right now. Read more

Time to Visit Maillefer this September

Maillefer – A Sustainable Choice

10.8.2023

Maillefer continues to commit to and demonstrate sustainable value in how we operate and in the performance of our technology,” states Lars Fagerholm following the company's ISO 14001 certification. Read more

Maillefer – A Sustainable Choice

Your Lifeline to Maillefer Services

7.7.2023

As with any company who needs to reach out to its customers over long distances, Maillefer has a secure and fast way of bringing you remote assistance. It is likened to having your own virtual technical support team on hand. Solve problems quickly with a substantial gain of time and efficiency. Read more

Your Lifeline to Maillefer Services

Keep your Pipe & Tube Lines Running !

26.6.2023

Thousands of extrusion lines and components delivered over the decades carry the Maillefer name. Over time they require effective ways to keep running at the highest levels. Here are some of the ways. Read more

Keep your Pipe & Tube Lines Running !

Curing Calculator Goes Web-enabled

13.6.2023

Our NCC curing calculation tool migrates to an easily accessible web-based software. Optimize production speeds and share simulations between sites with increasing ease. Read more

Curing Calculator Goes Web-enabled

Exploration for the Ideal Extrusion Head

5.6.2023

Few major producers occupy the oil &amp; gas pipe niche. They seek innovative extrusion solutions to meet the increasingly stringent requirements in the field. Read more

Exploration for the Ideal Extrusion Head

Share by email

[object Object]