Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
Fiber Optic
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karMaillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaOur Portal Pay-off AVR3 meets the demands of a heavy load carrying capacity and a broad reel range due to extending production lengths. The frame design allows reel loading from the rear or the front side of the machine. Different frame lengths helps in reel logistics.
The pay-off has a hanging pintle portal design. The pay-off has two main components: the portal frame and the carriage. The telescopic lifting arms are suspended from the moving carriage, which is wheel mounted on the beams. All pintle movements, up down and in out, are motorized.
The reel is dog pin driven by a Vector controlled AC motor over a 2-step gearbox. The main motor can be run with a constant torque, or controlled by either a dancer or an accumulator. The motor has forced ventilation and is equipped with an electromagnetic brake. The brake can function as a holding brake or an emergency stop brake. One set of pintles is included in the machine price. Further sets can either be ordered from Maillefer or made according to the manufacturing drawings, which are enclosed in the manual.
All functions such as reel rotation, traversing, pintle movements and auto reel handling are activated and controlled from the hanging control panel.
CE approved
The pay-off beams are long enough to allow the carriage to traverse over the reel width. The carriage traverses during operation to maintain near straight centerline of the cable. A separately quoted device controls the traversing of the reel.
Automatic positioning of the carriage from the loading position to the production position and vice versa can be activated by pressing a button. The full reel moves automatically to the reel change position. The reel is lowered and the pintles are opened. After the pintles are manually entered into the empty reel, a second button is activated, and the reel is lifted and moved sideways to the working position.
The machine is surrounded with safety fences to protect the operator and outsiders from the moving and rotating parts of the machine. The manually operated turning doors on the rear and sliding door on the front of the machine are equipped with electromechanical locks. The main motor and automatic functions can not be started before all the doors are closed and locked.
The machine fulfils all EEC machine and electrical directives and is equipped with CE and EC Declaration of Conformity labels.
Reel weight, max. | 3 000 kg |
Reel flange diameter | 1800 mm |
Reel width | 1400 mm |
Cable diameter, max. | 70 mm |
Reel rotation speed, max. | 175 / 258 / 318 rpm |
Torque, max. | 3 670 / 2 450 / 2 040 Nm |
Exact values depend on the assembly.
21.3.2023
Proudly introducing the first of the MXD series, Maillefer releases its first 80 mm 30 L/D extruder from shop assembly. It is geared for today’s pipe & tube manufacturing requirements. Read more
2.3.2023
The THC 50/90 is a new member of our conical crosshead family. It’s a perfect solution for medium and high-voltage cable production. Read more
22.2.2023
One of the many challenges in the medical device industry is the production of plastic PVC or PU tube. Two optimization methods for flexible tubing are available on medical extrusion lines. Read more
8.2.2023
Splicing of large Milliken conductors is significantly easier with Maillefer’s new QCS 3000. Remove complex and time consuming operations when extruding for MV, HV and EHV cables. Read more
6.2.2023
Lars Fagerholm, President of the group, states, "Maillefer continues to commit to and demonstrate sustainable value in how we operate and in the performance of our technology. We continuously drive our operations toward more sustainable processes, fully utilize 100 % green energy resources, and invest in our organization and the way of working to meet sustainable and best ethical values. Read more
26.1.2023
R&D partnering, performance excellence throughout equipment life-cycles, and sustainable practices help nurture long lasting partnerships. Come explore the innovations and collaboration possibilities. Read more
24.1.2023
World events increase demand for multi-layer pipe around the globe. Maillefer provides you with the experience, the right resources, and the support to realize manufacturing excellence. Read more
11.1.2023
Stop by and meet with Maillefer at any of the industry events during 2023. We invite you to arrange your meeting with us before the show takes place. Read more