Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655com;ol.;nms;n/k;ine;iem;i.n;kar
Maillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131om;a.c;rus;efe;ill;/ma;jon
Maillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628om;d.c;dar;tan;s-s;avi;w/d;cho;jza
Our Portal Pay-off AVR 6 meets the demands of a heavy load carrying capacity and a broad reel range due to extending production lengths. The frame design allows reel loading from the rear or the front side of the machine. Different frame lengths helps in reel logistics.
The pay-off has a hanging pintle portal design. The pay-off has two main components: the portal frame and the carriage. The telescopic lifting arms are suspended from the moving carriage, which is wheel mounted on the beams. All pintle movements, up down and in out, are motorized.
The reel is dog pin driven by a Vector controlled AC motor over a 2-step gearbox. The main motor can be run with a constant torque, or controlled by either a dancer or an accumulator. The motor has forced ventilation and is equipped with an electromagnetic brake. The brake can function as a holding brake or an emergency stop brake. One set of pintles is included in the machine price. Further sets can either be ordered from Maillefer or made according to the manufacturing drawings, which are enclosed in the manual.
All functions such as reel rotation, traversing, pintle movements and auto reel handling are activated and controlled from the hanging control panel.
The pay-off beams are long enough to allow the carriage to traverse over the reel width. The carriage traverses during operation to maintain near straight centerline of the cable. A separately quoted device controls the traversing of the reel.
Automatic positioning of the carriage from the loading position to the production position and vice versa can be activated by pressing a button. The full reel moves automatically to the reel change position. The reel is lowered and the pintles are opened. After the pintles are manually entered into the empty reel, a second button is activated, and the reel is lifted and moved sideways to the working position.
The machine is surrounded with safety fences to protect the operator and outsiders from the moving and rotating parts of the machine. The manually operated turning doors on the rear and sliding door on the front of the machine are equipped with electromechanical locks. The main motor and automatic functions can not be started before all the doors are closed and locked.
The machine fulfils all EEC machine and electrical directives and is equipped with CE and EC Declaration of Conformity labels.
|Reel weight, max.||6 000 kg|
|Reel flange diameter||2600 mm|
|Reel width||1900 mm|
|Cable diameter, max.||70 mm|
|Reel rotation speed, max.||175 / 258 / 318 rpm|
|Torque, max.||3 670 / 2 450 / 2 040 Nm|
Exact values depend on the assembly.
Attain concentricity levels of 97% and more with the ACDH auto centering extrusion head for cable insulation or jacketing. Adjust wall thickness automatically. Read more
Saying that there is interest for PP-TPE insulated cables is an understatement. Sustainability, is one reason. Our hybrid extrusion line for the production of XLPE and PP-TPE power cables is here! Read more
Shanghai, Novi (MI), Orlando (FL), Bangkok are the cities hosting trade shows where we exhibit this September. See our calendar below. Arrange a one-to-one meeting with us right now. Read more
Maillefer continues to commit to and demonstrate sustainable value in how we operate and in the performance of our technology,” states Lars Fagerholm following the company's ISO 14001 certification. Read more
As with any company who needs to reach out to its customers over long distances, Maillefer has a secure and fast way of bringing you remote assistance. It is likened to having your own virtual technical support team on hand. Solve problems quickly with a substantial gain of time and efficiency. Read more
Thousands of extrusion lines and components delivered over the decades carry the Maillefer name. Over time they require effective ways to keep running at the highest levels. Here are some of the ways. Read more
Our NCC curing calculation tool migrates to an easily accessible web-based software. Optimize production speeds and share simulations between sites with increasing ease. Read more
Few major producers occupy the oil & gas pipe niche. They seek innovative extrusion solutions to meet the increasingly stringent requirements in the field. Read more