Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655com;ol.;nms;n/k;ine;iem;i.n;kar
Maillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131om;a.c;rus;efe;ill;/ma;jon
Maillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628om;d.c;dar;tan;s-s;avi;w/d;cho;jza
Our Portal Pay-off AVR 6 meets the demands of a heavy load carrying capacity and a broad reel range due to extending production lengths. The frame design allows reel loading from the rear or the front side of the machine. Different frame lengths helps in reel logistics.
The pay-off has a hanging pintle portal design. The pay-off has two main components: the portal frame and the carriage. The telescopic lifting arms are suspended from the moving carriage, which is wheel mounted on the beams. All pintle movements, up down and in out, are motorized.
The reel is dog pin driven by a Vector controlled AC motor over a 2-step gearbox. The main motor can be run with a constant torque, or controlled by either a dancer or an accumulator. The motor has forced ventilation and is equipped with an electromagnetic brake. The brake can function as a holding brake or an emergency stop brake. One set of pintles is included in the machine price. Further sets can either be ordered from Maillefer or made according to the manufacturing drawings, which are enclosed in the manual.
All functions such as reel rotation, traversing, pintle movements and auto reel handling are activated and controlled from the hanging control panel.
The pay-off beams are long enough to allow the carriage to traverse over the reel width. The carriage traverses during operation to maintain near straight centerline of the cable. A separately quoted device controls the traversing of the reel.
Automatic positioning of the carriage from the loading position to the production position and vice versa can be activated by pressing a button. The full reel moves automatically to the reel change position. The reel is lowered and the pintles are opened. After the pintles are manually entered into the empty reel, a second button is activated, and the reel is lifted and moved sideways to the working position.
The machine is surrounded with safety fences to protect the operator and outsiders from the moving and rotating parts of the machine. The manually operated turning doors on the rear and sliding door on the front of the machine are equipped with electromechanical locks. The main motor and automatic functions can not be started before all the doors are closed and locked.
The machine fulfils all EEC machine and electrical directives and is equipped with CE and EC Declaration of Conformity labels.
|Reel weight, max.||6 000 kg|
|Reel flange diameter||2600 mm|
|Reel width||1900 mm|
|Cable diameter, max.||70 mm|
|Reel rotation speed, max.||175 / 258 / 318 rpm|
|Torque, max.||3 670 / 2 450 / 2 040 Nm|
Exact values depend on the assembly.
Since two decades, Maillefer has been providing production systems for manufacturing multi-layer composite pipe with diameters ranging from 14 to 32 mm and from 16 to 63 mm. Today, our two model lines, the PCL32 and PCL63 that cover the two size ranges have evolved much. We are closer to 60 m/min, which first presented serious challenges to polymer and aluminum tape suppliers. Read more
What is the Bluebox, and why blue in particular? Industry 4.0 has passed through here and with it a fresh way of looking at and consolidating information coming from your factory floor. Read more
Two X-ray gauges are used in CV lines to measure thicknesses, concentricity & diameter during production of MV, HV and EHV cables. Now, the second gauge at the cold end (after end seal) is orientable to give a synchronized visual of measurements taken by the 1st gauge at the hot end. Read more
Wishing You Happy Holidays and a Successful New Year 2020! Read more
The CSA 32 combines the cutting, measuring, conveying and collection of extruded tube in one swift process. The number and lengths of collection bins are customized according to product requirements. The holding capacity doubles by opting for bins mounted on both sides. Read more
A perfect crosshead solution for single and dual layer extrusion of LV and MV rubber cables. The conical design allows improved contact between parts with improved centering, sealing and heat transmission. Conical parts are also easier to assemble and dismantle. Read more
Maillefer has a coiler or reeler model for your specific pipe & tube application. While they compose a familiar item in our typical extrusion line portfolio, they are also quite popular as individual components for upgrades of existing lines. Every model is fully automated, dual position, stand-alone, user-friendly and built with safety in mind. Read more