Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655com;ol.;nms;n/k;ine;iem;i.n;kar
Maillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131om;a.c;rus;efe;ill;/ma;jon
Maillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628om;d.c;dar;tan;s-s;avi;w/d;cho;jza
Our portal take-ups meet the demands of a heavy load carrying capacity and a broad reel range due to extending production lengths. The frame design allows reel loading from the rear or the front of the machine. Different frame lengths and the possibility to mount on rails helps in reel logistics.
The traversing Take-up TUT 20 has a hanging pintle portal design. The telescopic lifting arms are narrow, allowing good access to the reel when fastening the cable.
The take-up has two main components: the portal frame and the traversing carriage. The telescopic lifting arms are suspended from the moving carriage, which is wheel mounted on the beams. All pintle movements, up-down and in-out, are motorized.
The carriage traverses during operation to maintain a straight centerline of the cable entering the reel. The traversing pitch and turning points can be set by hanging control panel push-buttons.
The reel is dog-pin driven by a Vector controlled AC motor over a gearbox. The main motor can be run with a constant torque, or controlled by either a dancer or an accumulator. The motor has a forced ventilation and is equipped with an electromagnetic brake. The brake can function as a holding brake or an emergency stop brake. One set of pintles is included in the basic machine. The guide rollers are suspended from the portal frame. The rollers can be easily adjusted for different cable diameters.
All functions, such as reel rotation, traversing, pintle movements and auto reel handling, are activated and controlled from the hanging control panel.
The take-up beam is long enough to allow the carriage to traverse over the reel width.
Automatic positioning of the carriage from the loading position to the production position and vice versa can be activated by pressing a button. The full reel moves automatically to the reel change position. The reel is lowered and the pintles are opened. After the pintles are manually entered into the empty reel, a second button is activated, and the reel is lifted and moved sideways to the working position.
The machine is surrounded with safety fences to protect the operator and outsiders from the moving and rotating parts of the machine. The manually operated turning doors on the rear and the sliding door on the front of the machine are equipped with electromechanical locks. The main motor and the automatic functions cannot be started before all the doors are closed and locked.
The machine fulfils all EEC machine and electrical directives and is equipped with CE and EC Declaration of Conformity labels.
|Reel weight, max.||20 000 kg|
|Reel flange diameter||4000 mm|
|Reel width||2160 mm|
|Cable diameter, max.||120 mm|
|Reel rotation speed, max.||235 rpm|
|Torque, max.||11 600 Nm|
Exact values depend on the assembly.
New in Pipe solutions: RCB Haul-off & WHC wheel capstan Read more
Shanghai Wire Show 2019 will take place Sept. 3 - 5. Maillefer booth N1-B49. Read more
Visit us on stand 16 A43 This year, we'll be back in the busy Hall 16 at K and exhibiting together with Davis-Standard. Throughout October's eight-day long event in Düsseldorf, Germany, you'll conveniently find us on stand 16 A43. The co-designed stand reflects the exciting changes we've undergone since the last K edition. Indeed, bringing value, technology and competence to our customers are our top goals. For the show's duration, our stand becomes home to innovations for a variety of extrusion applications. Read more
Wire show in Bangkok 2019 is approaching Read more
Personnel change. Young colleagues with a thirst for learning are brought on board, while experienced employees move on to face new challenges. Equipment, technology and methods change too. The pace quickens and diversity of expertise grows. Not surprisingly, the demand for training on our micro-drip irrigation systems is on the rise, particularly for tailored training sessions targeting private groups. Read more
In order to best serve our existing and future customers in the telecom field, we have prepared a new generation EKP for launch during fall 2019. Read more
The Stronger Together slogan is a reality for Maillefer, a member of the Davis-Standard group of companies. A case in point is the welcome arrival of elastomer manufacturing solutions into the Maillefer product portfolio. Read more
Maillefer has added a Longitudinal Tape Applicator unit into its product portfolio recently. With this unit, customers have the means to apply a radial water blocking feature for various cable types. Water blocking barriers are usually aluminium, copper or plastic based water swellable tapes. The longitudinal tape is applied during the same process as final sheath. Read more