Nearest Maillefer contacts for USA
Maillefer North America
Pipe & Tube
Neil H. Macdonald<br />
<br />
Tel: 423·480·4517
t;.ne;fer;lle;mai;ld/;ona;acd;l.m;neiMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaKN Manufacturing Solutions LLC
Fiber Optic
325 Kentucky Court
GA 30548 Hoschton
Tel: +1 404 202 9655
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karAmaral Automation Associates
Wire & Cable
1697 Warwick Ave, Suite D
RI 02889 Warwick
Tel: +1 401 405 0755
om;n.c;tio;oma;aut;ral;ama;es/;salRepco Industries LLC
Wire & Cable
13299 W. Essex Ln.
Illinois 60142 Huntley
Tel: +1 847 802 4315
Cell: +1 847 274 9218
com;es.;tri;dus;oin;epc;s/r;otu;nliSouthern Industrial Equipment
Wire & Cable
2708 Cambridge Way
TX 75092 Sherman
Tel: +1 281 844 4260
Fax: +1 903 813 0285
net;ns.;tio;olu;ons;usi;xtr;y/e;troOur crossheads have compact design and are very easy to handle and quick to assemble.
Our Triple Crosshead ECH 200/240 3L is specifically designed for jacketing of HV cables. The head can apply on a cable core in co-extrusion an inner layer of adhesive compound, a HDPE jacket and an outer layer of semi-conductive compound.
The high performance and user friendliness of the head are achieved by combining smart design, close tolerances on all parts and balanced distributor geometries. The inner and main distributors are of conical design and the outer layer distributor is a radial type. The materials used for the crosshead parts are made out of nitrided steel and stainless steel.
The head is supported by a frame fixed to the floor in front of the extruders. To remove the screws of the extruders, the crosshead should be lifted from the frame. A handling system for the distributors is included. It facilitates handling and cleaning of the relative heavy distributors and reduces drastically the risk of distributor damage during assembling and disassembling.
All three extruders are at line height. The inner and main layer extruders are positioned in V-shape and are entering the crosshead in the middle of the body. The main layer extruder is positioned at 90° from the cable centre line and the inner layer extruder downstream under an angle from the cable centre line. The outer layer extruder is also under an angle and enters the crosshead upstream just before the die.
| Cable diameter, max. | 240 mm |
| Entry diameter, max. | 200 mm |
| Weight | 1750 kg |
| No. of temperature controlled zones | 17 |
Exact values depend on the assembly.
11.11.2026
Managing bottlenecks is vital for efficient production. New simulation tools cut through the uncertainty. With SimFactory, you balance production towards peak efficiency. Read more
1.11.2026
Assemble and pay-off quality core assemblies ready for jacketing of fiber premise cables with the new KN450 planetary strander. Its modular design lets you multiply the cable-making possibilities. Read more
27.10.2026
Customers in special pipe & tube applications share something in common. They have an individual requirement, a particular product design, a specific production constraint, and they come to us looking for a specific solution. Their manufacturing need is out of the ordinary, where Maillefer excels with a unique and knowledgeable response. The diversity is revealed through the few examples that follow. Read more
21.10.2026
The beginning of a new era in process control is underway, where cable systems evolve from static predefined logic to smart adaptive layers that overlay physical equipment. Read more
7.10.2026
The KWB is an automatic dual coiler/reeler engineered to wind tube onto Maillefer stainless steel turrets for self-supported coils or onto customer reels. It especially responds well to wind medical tube but also excels with small-diameter tube and specialty tubes. Read more
23.9.2026
At Maillefer, we don’t just deliver solutions; we forge lasting partnerships. Our House of Experts model includes the ability to strengthen ties and build upon shared journeys. It goes beyond advanced technologies. Read more
16.9.2026
Over the past 30 years, Maillefer has delivered and started hundreds of catenary continuous vulcanization (CCV) lines globally. We can confirm that successful cable quality needs a perfect interaction between all the various components in a CCV line. To that end, Maillefer and Sikora GmbH, invented a means for securing the cable quality for both past delivered CCV lines and those to be delivered in the future. They named the device Siccon 600. Read more
9.9.2026
In today’s business environment, we continuously adapt our solutions, tactics, and technologies to navigate and optimize the steps ahead. It is essential, as a leader, to shape your markets, business drivers, and the technology that enables future success. Read more
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