Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
Fiber Optic
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 770 967 1770
Cell: +1 404 202 9655
Fax: +1 770 967 1770
com;ol.;nms;n/k;ine;iem;i.n;karTDC (Technical Development Corporation)
Wire & Cable
11845 Vanstory Drive
NC 28078 Huntersville
Tel: +1-770-337-3347
om;t.c;men;lop;eve;ald;nic;ech;n/t;sto;.ba;irvMaillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
4012 Washington Drive<br />
Upper Chichester
PA 19061 Philadelphia
Tel: +1 972 762 2297
net;er.;lef;ail;a/m;ipa;lat;ri.;lauOur Triple Crosshead THX 35/75 MV ensures minimum material consumption and down time.
Our Triple Crosshead THX 35/75MV is used for a three-layer extrusion of MV XLPE and EPR cables. An additional flow distributor for EPR insulation is applied. The dimensioning of the flow channels ensures exact thickness for each layer.
The crosshead is equipped with Bi-Flow distributors. Bi-Flow technology in XLPE extrusion enables more accurate wall thicknesses and improved roundness of the cable. The head can be centred with zero screws prior to extrusion. Insulation and insulation screen layers can be adjusted independently. Centring can be repeated without touching the centring adjustment screws when the crosshead is dismantled. The connections between the crosshead and the extruders are fixed when the extruders are movable. This arrangement gives the operator optimum space for crosshead handling. The crosshead design allows a quick change of extrusion tools when the new cable dimensions are close to the ones presently used.
An independently controlled fluid circulation unit is used for the crosshead's temperature control. The heating capacity is at least 8 kW and the cooling capacity 5 kW at 120 °C.
| Cable diameter | 6.0 - 75 mm |
| Conductor diameter | 4.0 - 35 mm |
| Conductor screen thickness | 0.3 - 2.0 mm |
| Insulation thickness | 1.0 - 20 mm |
| Insulation screen thickness | 0.3 - 2.0 mm |
| Weight | 350 kg |
| No. of temperature controlled zones | 4 |
| Heating of crosshead body | With oil or water |
Exact values depend on the assembly.
16.8.2017
R&D Director Dr. Mikko Lahti welcomes you to our booth 304 to discuss high performance and cost effective manufacturing solutions for fiber optic cables. “IWCS is an important venue for the cable and connectivity industry and we are very proud to join the Suppliers’ Exhibition” says Dr.Lahti. Read more
9.8.2017
Today is definitely an important day for our business. We are pleased to inform you that Maillefer and Davis-Standard have entered into an agreement to combine both our companies. Read more
8.8.2017
A versatile and economical high voltage CCV line for XLPE insulation and crosslinking. Medium voltage cable production is also possible. Read more
2.8.2017
How would you define competitiveness? For us it means increasing the lifetime value of your technology in different production and market circumstances. We do it by empowering people, production and productivity - by equipping you with the right competency. Read more
26.7.2017
Our factory vulcanized joint know-how provides you with all the needed technology to manufacture factory joints for high voltage subsea XLPE cables. Read more
19.7.2017
We have the perfect match for each market situation – you can find the winning solution in low-end as well as in high-end categories in almost 20 wire, cable, pipe and tube applications. Our wire & cable production solutions are available for building and automotive wires, dry or jelly filled fiber optic cables, low, medium, high and extra high voltage cables, rubber cables, telecom, LAN, and coaxial cables. Read more
13.7.2017
Are you manufacturing micro-drip laterals? Imagine the costs reductions if you could purchase less costly virgin material or even better, include recycled material. Our extrusion lines offer you such possibilities. Read more
6.7.2017
Our Curing Calculation Program NCC is a well-known recipe generator for dry curing CV insulation lines. A new module now includes the function for methane degassing calculation. With it, degassing times can be substantially reduced. Read more
