Nearest Maillefer contacts for USA
Maillefer North America
Pipe & Tube
#1 Extrusion Drive<br />
CT 06379 Pawcatuck
Tel: +1 860 625 48 45
com;rd.;nda;sta;is-;dav;uk/;jwnMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaKN Manufacturing Solutions LLC
Fiber Optic
325 Kentucky Court
GA 30548 Hoschton
Tel: +1 404 202 9655
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karAmaral Automation Associates
Wire & Cable
1697 Warwick Ave, Suite D
RI 02889 Warwick
Tel: +1 401 405 0755
om;n.c;tio;oma;aut;ral;ama;es/;salRepco Industries LLC
Wire & Cable
13299 W. Essex Ln.
Illinois 60142 Huntley
Tel: +1 847 802 4315
Cell: +1 847 274 9218
com;es.;tri;dus;oin;epc;s/r;otu;nliSouthern Industrial Equipment
Wire & Cable
2708 Cambridge Way
TX 75092 Sherman
Tel: +1 281 844 4260
Fax: +1 903 813 0285
net;ns.;tio;olu;ons;usi;xtr;y/e;troOur Triple Crosshead THX 35/75 MV ensures minimum material consumption and down time.
Our Triple Crosshead THX 35/75MV is used for a three-layer extrusion of MV XLPE and EPR cables. An additional flow distributor for EPR insulation is applied. The dimensioning of the flow channels ensures exact thickness for each layer.
The crosshead is equipped with Bi-Flow distributors. Bi-Flow technology in XLPE extrusion enables more accurate wall thicknesses and improved roundness of the cable. The head can be centred with zero screws prior to extrusion. Insulation and insulation screen layers can be adjusted independently. Centring can be repeated without touching the centring adjustment screws when the crosshead is dismantled. The connections between the crosshead and the extruders are fixed when the extruders are movable. This arrangement gives the operator optimum space for crosshead handling. The crosshead design allows a quick change of extrusion tools when the new cable dimensions are close to the ones presently used.
An independently controlled fluid circulation unit is used for the crosshead's temperature control. The heating capacity is at least 8 kW and the cooling capacity 5 kW at 120 °C.
| Conductor diameter | 4.0 - 35 mm |
| Conductor screen thickness | 0.3 - 2.0 mm |
| Insulation thickness | 1.0 - 20 mm |
| Insulation screen thickness | 0.3 - 2.0 mm |
| Weight | 350 kg |
| No. of temperature controlled zones | 4 |
| Heating of crosshead body | With oil or water |
Exact values depend on the assembly.
30.6.2025
Another crosshead joins the ranks of automatic centering for extrusion of cables. The ACC 12/16 achieves exceptional concentricity, resulting in optimal material usage and less waste. Read more
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One of the many challenges of producing medical tubing is the use of flexible materials. Improve diameter stability and concentricity coming from extrusion without sacrifice. Read more
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The promise for exceptionally high productivity without losing on cable quality may raise eyebrows. Yet, several customers have made the leap of faith towards rapid crosslinking. Read more
29.4.2025
More heating & plumbing pipe with less EVOH is possible with our five-layer PXL line. Extrude ultra-thin, low mol% EVOH for 5 or 3 layer PEX-b or PE-RT pipes. Read more
9.4.2025
Serving multiple markets like heating & plumbing, fiber-optics microducts, medical tubes, automotive tubes, oil & gas and more, means building on commonalities and responding to the specificities. Read more
20.3.2025
In the rapidly evolving field of optical fiber manufacturing, efficiency, precision, and quality are paramount. AI is in place to revolutionize the OF cable manufacturing process. Read more
