Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
Fiber Optic
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karMaillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaOur Triple Crosshead THX 35/75 MV ensures minimum material consumption and down time.
Our Triple Crosshead THX 35/75MV is used for a three-layer extrusion of MV XLPE and EPR cables. An additional flow distributor for EPR insulation is applied. The dimensioning of the flow channels ensures exact thickness for each layer.
The crosshead is equipped with Bi-Flow distributors. Bi-Flow technology in XLPE extrusion enables more accurate wall thicknesses and improved roundness of the cable. The head can be centred with zero screws prior to extrusion. Insulation and insulation screen layers can be adjusted independently. Centring can be repeated without touching the centring adjustment screws when the crosshead is dismantled. The connections between the crosshead and the extruders are fixed when the extruders are movable. This arrangement gives the operator optimum space for crosshead handling. The crosshead design allows a quick change of extrusion tools when the new cable dimensions are close to the ones presently used.
An independently controlled fluid circulation unit is used for the crosshead's temperature control. The heating capacity is at least 8 kW and the cooling capacity 5 kW at 120 °C.
| Cable diameter | 6.0 - 75 mm |
| Conductor diameter | 4.0 - 35 mm |
| Conductor screen thickness | 0.3 - 2.0 mm |
| Insulation thickness | 1.0 - 20 mm |
| Insulation screen thickness | 0.3 - 2.0 mm |
| Weight | 350 kg |
| No. of temperature controlled zones | 4 |
| Heating of crosshead body | With oil or water |
Exact values depend on the assembly.
15.1.2020
What is the Bluebox, and why blue in particular? Industry 4.0 has passed through here and with it a fresh way of looking at and consolidating information coming from your factory floor. Read more
13.1.2020
Two X-ray gauges are used in CV lines to measure thicknesses, concentricity & diameter during production of MV, HV and EHV cables. Now, the second gauge at the cold end (after end seal) is orientable to give a synchronized visual of measurements taken by the 1st gauge at the hot end. Read more
19.12.2019
Wishing You Happy Holidays and a Successful New Year 2020! Read more
19.12.2019
The CSA 32 combines the cutting, measuring, conveying and collection of extruded tube in one swift process. The number and lengths of collection bins are customized according to product requirements. The holding capacity doubles by opting for bins mounted on both sides. Read more
12.12.2019
A perfect crosshead solution for single and dual layer extrusion of LV and MV rubber cables. The conical design allows improved contact between parts with improved centering, sealing and heat transmission. Conical parts are also easier to assemble and dismantle. Read more
27.11.2019
Maillefer has a coiler or reeler model for your specific pipe & tube application. While they compose a familiar item in our typical extrusion line portfolio, they are also quite popular as individual components for upgrades of existing lines. Every model is fully automated, dual position, stand-alone, user-friendly and built with safety in mind. Read more
26.11.2019
Bring your child to work day at Maillefer was greeted with great enthusiasm, sincere interest in high technology and a lot of giggling and laughing. Read more
20.11.2019
Sustainable solutions are not an option anymore, but rather a must. As climate reports repeatedly sound the warning bell, the priority to develop and apply sustainable technology solutions becomes more central in all business models. Today, technology plays a big role in sustainable development in all regards, whether they be social, environmental, or economical. Technologies enable several key aspects, including resource conservation, reuse and recycling, energy efficiency, minimal environmental impact and pollution reduction. Read more
