Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
Fiber Optic
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karMaillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaOur Triple Crosshead THX 90/165 ensures high dielectric strength and long life time for HV and EHV cables.
Our Triple Crosshead THX 90/165 is used for three-layer extrusion of MV, HV XLPE and EPR cables. An additional flow distributor for EPR insulation is applied. The dimensioning of the flow channels ensures exact thickness for each layer.
The crosshead is equipped with Bi-Flow distributors. Bi-Flow technology in XLPE extrusion enables more accurate wall thicknesses and improved roundness of the cable. The head can be centred with zero screws prior to extrusion. Each of the three layers can be adjusted independently. The centring screws are equipped with a scale to repeat centring according to earlier production. Centring can also be repeated by locking centring screws with a nut before cleaning the head. The connections between the crosshead and the extruders are fixed when the extruders are movable. This arrangement gives the operator optimum space for crosshead handling. The crosshead design allows quick change of extrusion tools when new cable dimensions are close to the ones in use.
An independently controlled fluid circulation unit is used for the crosshead's temperature control. The heating capacity is at least 18 kW and the cooling capacity 10 kW at 120 °C.
The delivery of the triple crosshead includes a basic triple crosshead for XLPE materials with L-support.
| Cable diameter | 40 - 165 mm |
| Conductor diameter | 20 - 90 mm |
| Conductor screen thickness | 0.4 - 3.0 mm |
| Insulation thickness | 4.0 - 35 mm |
| Insulation screen thickness | 0.4 - 3.0 mm |
| Weight | 950 kg |
| No. of temperature controlled zones | 5 |
| Heating of crosshead body | With oil or water |
Exact values depend on the assembly.
Interwire 2021 |
Atlanta, GA, USA |
26 - 27 October, 2021 |
Read more |
IWCS 2021 |
Orlando, Florida |
31 October - 03 November, 2021 |
Read more |
Irrigation Show |
San Diego, CA |
06 - 11 December, 2021 |
Read more |
Wire Southeast Asia |
Bangkok, Thailand |
09 - 11 February, 2022 |
Read more |
Wire Düsseldorf |
Düsseldorf, Germany |
09 - 13 May, 2022 |
Read more |
Wire India |
Mumbai, India |
23 - 25 November, 2022 |
Read more |
29.6.2021
Extrusion line performance and micro-duct tube lengths for blown fiber bundles continue to be the subject of improvements and innovative design. We’ve given a boost of nearly 2/3 more in product length capacity at the reeling end of our micro-duct lines. Read more
15.6.2021
Renewable Energy or Green Energy is the number one megatrend ahead for the global Wire & Cable industry. The change is underway and it will continue to increase demand and cable volumes for the coming decades. Read more
10.6.2021
Recently, we have successfully commissioned several of the fastest and technologically most advanced high-voltage VCV lines. These lines are equipped with a groundbreaking curing technology, Round Value Package Premium, which enables high-speed curing without the problems normally found with increased line speed. Read more
26.5.2021
Consultation manifests itself in many shapes and sizes. This time it’s about proving finished irrigation products thanks to a pilot line at Maillefer’s facility. Read more
12.5.2021
A tape emitter line for manufacturing irrigation laterals is available from Maillefer. With it, the full range of needs for smart water usage in agriculture, horticulture and landscaping is covered. Read more
27.4.2021
Are you interested in developing your cable production facility? Do you struggle to achieve process performance targets? Maillefer's SimFactory addresses these questions and more. Read more
16.4.2021
For more than 50 years, Maillefer has delivered, commissioned, and provided machinery and services for over 4 000 production lines globally. Today we offer the accumulated knowledge and experience through various Consultation services. Read more
24.3.2021
The MPC 14 combines both the pulling and cutting operations into one component. Itreveals itself to be a true multi-tool for the conditioning of extruded tubes. Read more
