Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655com;ol.;nms;n/k;ine;iem;i.n;kar
Maillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131om;a.c;rus;efe;ill;/ma;jon
Maillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628om;d.c;dar;tan;s-s;avi;w/d;cho;jza
Our Triple Crosshead THX 90/165 ensures high dielectric strength and long life time for HV and EHV cables.
Our Triple Crosshead THX 90/165 is used for three-layer extrusion of MV, HV XLPE and EPR cables. An additional flow distributor for EPR insulation is applied. The dimensioning of the flow channels ensures exact thickness for each layer.
The crosshead is equipped with Bi-Flow distributors. Bi-Flow technology in XLPE extrusion enables more accurate wall thicknesses and improved roundness of the cable. The head can be centred with zero screws prior to extrusion. Each of the three layers can be adjusted independently. The centring screws are equipped with a scale to repeat centring according to earlier production. Centring can also be repeated by locking centring screws with a nut before cleaning the head. The connections between the crosshead and the extruders are fixed when the extruders are movable. This arrangement gives the operator optimum space for crosshead handling. The crosshead design allows quick change of extrusion tools when new cable dimensions are close to the ones in use.
An independently controlled fluid circulation unit is used for the crosshead's temperature control. The heating capacity is at least 18 kW and the cooling capacity 10 kW at 120 °C.
The delivery of the triple crosshead includes a basic triple crosshead for XLPE materials with L-support.
|Cable diameter||40 - 165 mm|
|Conductor diameter||20 - 90 mm|
|Conductor screen thickness||0.4 - 3.0 mm|
|Insulation thickness||4.0 - 35 mm|
|Insulation screen thickness||0.4 - 3.0 mm|
|No. of temperature controlled zones||5|
|Heating of crosshead body||With oil or water|
Exact values depend on the assembly.
The ECH 36/55 3L + ST is a multilayer crosshead available for the production of microduct tubes as well as for drip irrigation, with striping and possibility for recycled materials. Read more
Electric vehicles are powered by battery banks connected by busbars. What is a busbar? Maillefer assists producers in their move towards a sustainable extrusion future. Read more
In the old days, cars were built with fewer parts. Nowadays, the number is climbing into the tens of thousands. For the extrusion industry, that translates into opportunity. Read more
More improvements to the Topography Scanner bring cable surface detection and sensor resolution features to new heights. Plus, there are more smart apps and tools for enhanced features. Read more
Data gathering, monitoring, and handling are a clear trend and need in the process industry. Read more
Data gathering, monitoring, and handling are a clear trend and need in the process industry. Decisive tools are here for customers to stay on top of the information chain. Read more
Proudly introducing the first of the MXD series, Maillefer releases its first 80 mm 30 L/D extruder from shop assembly. It is geared for today’s pipe & tube manufacturing requirements. Read more
The THC 50/90 is a new member of our conical crosshead family. It’s a perfect solution for medium and high-voltage cable production. Read more