Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
Fiber Optic
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karMaillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaOur Triple Crosshead THX 90/165 ensures high dielectric strength and long life time for HV and EHV cables.
Our Triple Crosshead THX 90/165 is used for three-layer extrusion of MV, HV XLPE and EPR cables. An additional flow distributor for EPR insulation is applied. The dimensioning of the flow channels ensures exact thickness for each layer.
The crosshead is equipped with Bi-Flow distributors. Bi-Flow technology in XLPE extrusion enables more accurate wall thicknesses and improved roundness of the cable. The head can be centred with zero screws prior to extrusion. Each of the three layers can be adjusted independently. The centring screws are equipped with a scale to repeat centring according to earlier production. Centring can also be repeated by locking centring screws with a nut before cleaning the head. The connections between the crosshead and the extruders are fixed when the extruders are movable. This arrangement gives the operator optimum space for crosshead handling. The crosshead design allows quick change of extrusion tools when new cable dimensions are close to the ones in use.
An independently controlled fluid circulation unit is used for the crosshead's temperature control. The heating capacity is at least 18 kW and the cooling capacity 10 kW at 120 °C.
The delivery of the triple crosshead includes a basic triple crosshead for XLPE materials with L-support.
| Cable diameter | 40 - 165 mm |
| Conductor diameter | 20 - 90 mm |
| Conductor screen thickness | 0.4 - 3.0 mm |
| Insulation thickness | 4.0 - 35 mm |
| Insulation screen thickness | 0.4 - 3.0 mm |
| Weight | 950 kg |
| No. of temperature controlled zones | 5 |
| Heating of crosshead body | With oil or water |
Exact values depend on the assembly.
Interwire 2019 |
Atlanta, USA |
14 - 16 May, 2019 |
Read more |
Chinaplas |
Guangzhou, China |
21 - 24 May, 2019 |
Read more |
Plastpol |
Kielce, Poland |
28 - 31 May, 2019 |
Read more |
Wire Russia |
Moscow, Russia |
18 - 20 June, 2019 |
Read more |
Wire Southeast Asia |
Bangkok, Thailand |
18 - 20 September, 2019 |
Read more |
IWCS 2019 |
Charlotte, North Carolina |
29 September - 02 October, 2019 |
Read more |
K |
Düsseldorf, Germany |
16 - 23 October, 2019 |
Read more |
11.4.2019
The House of Experts showcases the latest innovations and know-how in wire and cable production technology, piloting and optimization in one booth. The unique virtual reality application connects the digital and physical production worlds and invites you to join! Read more
10.4.2019
Consultation products for Pipe & Tube have been added to the Maillefer portfolio and more are expected in the coming months. These products are part of our know-how offering. Our aim is to support you in your business by bringing the added value needed so that you can be successful. Read more
27.3.2019
Not since the 19th century, with arrival of the first motor vehicles, including electric, have we seen such upheavals in the automotive industry. Consequently, new uses for plastic tubes are showing up under the hood. The changes are coming at a steady pace. How ready are you to respond to new demands coming from the tier 1 suppliers? Read more
13.3.2019
The Topography Scanner is a novel solution for cable quality control during production. The original idea to develop such a device was sparked many years ago during development of new generation of extruder screws for XLPE insulation in CV lines. Read more
7.3.2019
Optimized Bi-Flow distributors enable accurate wall thickness, centricity and roundness of the cable. Read more
25.2.2019
Enter is a compact quality solution for more sustainable production. It is ideal for those searching for an affordable investment that is easy to start and maintain in different production environment. Read more
13.2.2019
Maillefer’s core know-how in power cable production lines is linked to the curing calculation program (NCC). NCC allows its users to optimize current line configuration to reach maximum line speed. Read more
21.1.2019
EMS-GRIVORY positions itself as a leading manufacturer of high-performance polyamides for extrusion and injection molding. Their development center is equipped with a modern multi-layer co-extrusion group from Maillefer that keeps them at forefront of the automotive industry. Read more
