Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
Fiber Optic
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karMaillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaOur Triple Crosshead THX 90/165 ensures high dielectric strength and long life time for HV and EHV cables.
Our Triple Crosshead THX 90/165 is used for three-layer extrusion of MV, HV XLPE and EPR cables. An additional flow distributor for EPR insulation is applied. The dimensioning of the flow channels ensures exact thickness for each layer.
The crosshead is equipped with Bi-Flow distributors. Bi-Flow technology in XLPE extrusion enables more accurate wall thicknesses and improved roundness of the cable. The head can be centred with zero screws prior to extrusion. Each of the three layers can be adjusted independently. The centring screws are equipped with a scale to repeat centring according to earlier production. Centring can also be repeated by locking centring screws with a nut before cleaning the head. The connections between the crosshead and the extruders are fixed when the extruders are movable. This arrangement gives the operator optimum space for crosshead handling. The crosshead design allows quick change of extrusion tools when new cable dimensions are close to the ones in use.
An independently controlled fluid circulation unit is used for the crosshead's temperature control. The heating capacity is at least 18 kW and the cooling capacity 10 kW at 120 °C.
The delivery of the triple crosshead includes a basic triple crosshead for XLPE materials with L-support.
| Cable diameter | 40 - 165 mm |
| Conductor diameter | 20 - 90 mm |
| Conductor screen thickness | 0.4 - 3.0 mm |
| Insulation thickness | 4.0 - 35 mm |
| Insulation screen thickness | 0.4 - 3.0 mm |
| Weight | 950 kg |
| No. of temperature controlled zones | 5 |
| Heating of crosshead body | With oil or water |
Exact values depend on the assembly.
IWCS |
11 - 14 October, 2020 |
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Plastimagen |
Mexico City, Mexico |
10 - 13 November, 2020 |
Read more |
Irrigation Show |
San Antonio, Texas, USA |
02 - 04 December, 2020 |
Read more |
Wire Düsseldorf |
07 - 12 December, 2020 |
Read more | |
Wire India |
23 - 25 March, 2021 |
Read more | |
Chinaplas |
Postoned to 2021 in Shenzen because of COVID-19. |
13 - 17 April, 2021 |
Read more |
24.6.2020
Smart Manufacturing is a step changer. Maillefer brings smart technology and plenty of new innovative equipment to Wire Düsseldorf and Wire China. Read more
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With Consultations, Maillefer brings the understanding of industrial engineering into play to provide an outsider’s view and to suggest real change. Read more
2.6.2020
As the peak in the global crisis passes, Maillefer engages a cautious return to the workplace. Each Maillefer facility implements actions accordingly. Read more
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New in low voltage cable production: Maillefer's new FPO / FTU 14 Pay-off and Take-up. Read more
22.5.2020
Maillefer's new CMB 32 cutter is specially designed to consistently deliver lengths of medical or automotive tubes. Read more
13.5.2020
Maillefer installed BICC BERCA's 1st CV extrusion line in the 90’s and ensured smooth and fast project realization through several upgrades. Read more
