Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
Fiber Optic
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karMaillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaOur Water Cooled Extruder NMR 120 is designed to process all rubber cable materials with high productivity and extrudate quality. Experience behind our thousands of deliveries ensure trouble free operation of your extruder for decades.
Our Water Cooled Extruder NMR 120 is designed to process thermally sensitive polymers and elastomers at low temperatures. Typical materials are semiconductive, sheathing and insulation rubbers in stripe and granular form.
Extruder barrel
The barrel material is nitrided steel nitrided to the mimimum depth of 0.4 mm. The feed section has a smooth exchangeable bushing.
Hydraulic feeding roller for stripe rubber
The rubber stripe is fed with a roller. A hydraulic unit and a motor for the roller are included.
Power transmission
An AC or a DC motor is mounted with a flange onto the gearbox body. The motor is connected directly to the primary shaft of the gearbox with gear coupling.
Temperature control system
Each zone in the extruder barrel has separate temperature control. The barrel is heated by resistors moulded in cast aluminium heating elements. The pressurized, closed cooling water system includes cooling pipes and proportional valves. The cooling pipes are wound around the barrel. The cooling system is connected to the water station. Temperature in each zone is measured by thermocouples located tangentially close to the inside surface of the barrel. The thermocouple reacts quickly to changes in the process conditions providing fast feedback control for heating and cooling. To control heating and cooling each zone has a PID-controller. The feedbox has separate cooling water circulation regulated by an adjustable ball valve.
Pressure control
Melt pressure is measured at the barrel end. The maximum allowed pressure can be preset in line control. Overpressure activates an alarm. A pressure fuse at the barrel end acts as a mechanical guard, releasing the pressure if its nominal value is exceeded. Cables between the extruder and control cabinet are included in the delivery, except the optional motor cable. Screw cooling parts with a rotating connector and hoses are included in the delivery.
| Screw diameter | 120 mm |
| Screw operation length | 14-20D |
| Screw speed, max. | 40 rpm |
Exact values depend on the assembly.
Interwire 2019 |
Atlanta, USA |
14 - 16 May, 2019 |
Read more |
Chinaplas |
Guangzhou, China |
21 - 24 May, 2019 |
Read more |
Plastpol |
Kielce, Poland |
28 - 31 May, 2019 |
Read more |
Wire Russia |
Moscow, Russia |
18 - 20 June, 2019 |
Read more |
Wire Southeast Asia |
Bangkok, Thailand |
18 - 20 September, 2019 |
Read more |
IWCS 2019 |
Charlotte, North Carolina |
29 September - 02 October, 2019 |
Read more |
K |
Düsseldorf, Germany |
16 - 23 October, 2019 |
Read more |
11.4.2019
The House of Experts showcases the latest innovations and know-how in wire and cable production technology, piloting and optimization in one booth. The unique virtual reality application connects the digital and physical production worlds and invites you to join! Read more
10.4.2019
Consultation products for Pipe & Tube have been added to the Maillefer portfolio and more are expected in the coming months. These products are part of our know-how offering. Our aim is to support you in your business by bringing the added value needed so that you can be successful. Read more
27.3.2019
Not since the 19th century, with arrival of the first motor vehicles, including electric, have we seen such upheavals in the automotive industry. Consequently, new uses for plastic tubes are showing up under the hood. The changes are coming at a steady pace. How ready are you to respond to new demands coming from the tier 1 suppliers? Read more
13.3.2019
The Topography Scanner is a novel solution for cable quality control during production. The original idea to develop such a device was sparked many years ago during development of new generation of extruder screws for XLPE insulation in CV lines. Read more
7.3.2019
Optimized Bi-Flow distributors enable accurate wall thickness, centricity and roundness of the cable. Read more
25.2.2019
Enter is a compact quality solution for more sustainable production. It is ideal for those searching for an affordable investment that is easy to start and maintain in different production environment. Read more
13.2.2019
Maillefer’s core know-how in power cable production lines is linked to the curing calculation program (NCC). NCC allows its users to optimize current line configuration to reach maximum line speed. Read more
21.1.2019
EMS-GRIVORY positions itself as a leading manufacturer of high-performance polyamides for extrusion and injection molding. Their development center is equipped with a modern multi-layer co-extrusion group from Maillefer that keeps them at forefront of the automotive industry. Read more
