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Maillefer Factory System

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Do you need a qualified concept to realize the complete factory with the lowest risk and cost? Let us introduce a new way to seize your business opportunity in both existing and new market segments.

The qualified concept to realize the complete factory with the lowest risk and cost

Maillefer works as your responsible partner for all planning, building, technology and engineering tasks until the start-up of new production lines, and quality and information systems. You get profitable production from the start, you need minimal own resources and you outsource the risk in investment planning and realization.

We know how things work in practise – combining project, product and production technology excellence in complete factory deliveries

Excellence in demanding project executions, product quality and advanced production technologies has always been our key priority. More than 80 plant definition studies and more than 4000 line deliveries are our proof of competence in realizing business ideas into profitable factories.

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Business Idea

You have noticed the emerging demand for certain cables, but are unable to meet it with your current production. You might also need more information on the lifetime of the new investment. This is where Maillefer Factory System could be the right way to proceed.

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Factory Investment Decision

We find the most profitable and sustainable production solution to complete your feasibility study. Our Plant Definition Study gives you a view on raw material flows, cable constructions, needed production processes and machinery, the main operational requirements and implementation schedule, and the size of the investment. An initial factory layout and utility consumption calculation are part of the study. Read more

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Plant Engineering

When you have got the investment decision, we can start the project. You get a dedicated project manager who is your responsible contact until production start-up. At this point, architectural design and building tasks are specified, and your factory is taking the actual shape. We can also assist you in finding the local main designer. You have all the documentation needed for the building permit application. Read more

Building Permit

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Project Start-up

After receiving the building permit, civil engineering starts with the full speed. This is the point where you need to make the initial investment for equipment.

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Implementation

Now it is time to realize your factory plan within your investment budget. We manage the project on your behalf regarding all equipment needed for production. Once the building is ready, the implementation schedule can be secured by our project management excellence. Read more

Production Start-up

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Technology Transfer & Quality System

In each delivery, the production set-up is done by us to guarantee that you get the expected performance and productivity in the predefined time. We ensure that your quality system is compliant with standards. The best industrial production practices are applied on your factory.
Read more on Technology Transfer
Read more on Quality System

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MES / ERP System

To fully utilize the possibilities of your plant, capacity and material resources are planned according to accurate real-time data and production forecasting tools of the MES / ERP System. This leads to less downtime and improved efficiency at the plant. Read more

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Production Optimization

As part of the factory delivery, we optimize your central production processes and parameters. Partnering with our maintenance and performance solutions keeps your cost, product quality and productivity at the expected level over time. Read more

Meet us at Wire Düsseldorf - CANCELLED in on 07 - 12 December, 2020!

Wire India

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From our blog Visit Blog

Smart Buffering Brings Production to New Levels

2.12.2020

Smart Buffering is an invaluable tool that leverages the fiber optic buffering line's operation and efficiency to new levels. Read more

Smart Buffering Brings Production to New Levels

Working Hand-in-Hand for More Than 25 Years

25.11.2020

Emtelle and Maillefer have been working together since 1993 on blown fiber micro-duct manufacturing solutions. Read more

Working Hand-in-Hand for More Than 25 Years

Key Validation Procedures for Extruded HVDC Cable Joints

18.11.2020

Cable joint connections are crucial. Depending on the application and the lengths produced, Maillefer recommends different joint making solutions. Read more

Key Validation Procedures for Extruded HVDC Cable Joints

The Opportunities of Change

11.11.2020

Change is an opportunity to make something great. At Maillefer too. For many reasons, 2020 has certainly been a year where change is everywhere. Read more

The Opportunities of Change

wire 2020 for Customers and Partners

4.11.2020

This year's events are impacting how we operate our businesses. Important exhibitions are cancelled. wire 2020 in Düsseldorf is not happening. Read more

wire 2020 for Customers and Partners

Coilers Keep It Together

19.8.2020

Keeping extruded pipe or tube together is what Maillefer coilers are about. Dual coiling, safe fully auto transfers, and ergonomic handling are built in. Read more

Coilers Keep It Together

MPC Puller / Cutter is a Winning Combination

5.8.2020

The MPC 14 combines both the pulling and cutting operations. This puller / cutter is ideal for medical extrusion lines producing small diameter tubes. Read more

MPC Puller / Cutter is a Winning Combination

Think SMART - Act SMART!

24.6.2020

Smart Manufacturing is a step changer. Maillefer brings smart technology and plenty of new innovative equipment to Wire Düsseldorf and Wire China. Read more

Think SMART - Act SMART!

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