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Maillefer Factory System

Nearest Maillefer contacts for USA

Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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KN Manufacturing Solutions LLC

Fiber Optic

325 Kentucky Court
GA 30548 Hoschton

Tel: +1 404 202 9655

Cell: +1 404 202 9655

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Amaral Automation Associates

Wire & Cable

1697 Warwick Ave, Suite D
RI 02889 Warwick

Tel: +1 401 405 0755

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Repco Industries LLC

Wire & Cable

13299 W. Essex Ln.
Illinois 60142 Huntley

Tel: +1 847 802 4315

Cell: +1 847 274 9218

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Southern Industrial Equipment

Wire & Cable

2708 Cambridge Way
TX 75092 Sherman

Tel: +1 281 844 4260

Fax: +1 903 813 0285

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Do you need a qualified concept to realize the complete factory with the lowest risk and cost? Let us introduce a new way to seize your business opportunity in both existing and new market segments.

The qualified concept to realize the complete factory with the lowest risk and cost

Maillefer works as your responsible partner for all planning, building, technology and engineering tasks until the start-up of new production lines, and quality and information systems. You get profitable production from the start, you need minimal own resources and you outsource the risk in investment planning and realization.

We know how things work in practise – combining project, product and production technology excellence in complete factory deliveries

Excellence in demanding project executions, product quality and advanced production technologies has always been our key priority. More than 80 plant definition studies and more than 4000 line deliveries are our proof of competence in realizing business ideas into profitable factories.

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Business Idea

You have noticed the emerging demand for certain cables, but are unable to meet it with your current production. You might also need more information on the lifetime of the new investment. This is where Maillefer Factory System could be the right way to proceed.

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Factory Investment Decision

We find the most profitable and sustainable production solution to complete your feasibility study. Our Plant Definition Study gives you a view on raw material flows, cable constructions, needed production processes and machinery, the main operational requirements and implementation schedule, and the size of the investment. An initial factory layout and utility consumption calculation are part of the study. Read more

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Plant Engineering

When you have got the investment decision, we can start the project. You get a dedicated project manager who is your responsible contact until production start-up. At this point, architectural design and building tasks are specified, and your factory is taking the actual shape. We can also assist you in finding the local main designer. You have all the documentation needed for the building permit application. Read more

Building Permit

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Project Start-up

After receiving the building permit, civil engineering starts with the full speed. This is the point where you need to make the initial investment for equipment.

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Implementation

Now it is time to realize your factory plan within your investment budget. We manage the project on your behalf regarding all equipment needed for production. Once the building is ready, the implementation schedule can be secured by our project management excellence. Read more

Production Start-up

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Technology Transfer & Quality System

In each delivery, the production set-up is done by us to guarantee that you get the expected performance and productivity in the predefined time. We ensure that your quality system is compliant with standards. The best industrial production practices are applied on your factory.
Read more on Technology Transfer
Read more on Quality System

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MES / ERP System

To fully utilize the possibilities of your plant, capacity and material resources are planned according to accurate real-time data and production forecasting tools of the MES / ERP System. This leads to less downtime and improved efficiency at the plant. Read more

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Production Optimization

As part of the factory delivery, we optimize your central production processes and parameters. Partnering with our maintenance and performance solutions keeps your cost, product quality and productivity at the expected level over time. Read more

Meet us at Wire China in Shanghai, China on 25 - 28 September, 2024!

IWCS

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Wire India

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From our blog Visit Blog

Is Your Line Control Living on the Edge?

12.6.2024

Critical S5 PLC components are proving to be nearly impossible to find anywhere on the world’s markets. Are you ready to face the increasing probability of a breakdown? Read more

Is Your Line Control Living on the Edge?

Insight into Multi-layer Flow Distribution

6.6.2024

Stack-up your chances when co-extruding. Formulations and rheology are a moving target. An analytical approach means offering more than just extrusion equipment. Read more

Insight into Multi-layer Flow Distribution

State-of-the-Art Head Crosshead

29.5.2024

Be ready with this perfect solution for medium- and high-voltage PP insulated cable production. Short residence times and streamlined flow channels are just the beginning of what this crosshead offers. Read more

State-of-the-Art Head Crosshead

Co-authors Shed Light on Degassing Extra-High Voltage DC Cables

15.5.2024

EHVDC is the cable of choice for renewable energy distribution. Optimizing the curing process while producing the cable is a responsible way to deal with by-products. Maillefer and Borealis team up for this white paper. Read more

Co-authors Shed Light on Degassing Extra-High Voltage DC Cables

State-of-the-Art Haul-off

6.5.2024

The RCB 150 haul-off has been specially designed to pull flexible and rigid pipes. This robust caterpillar is ideal in a jacketing line configuration for microduct bundles. Read more

State-of-the-Art Haul-off

Towards a Sustainable Future in W&C Manufacturing

29.4.2024

Read more

Towards a Sustainable Future in W&C Manufacturing

Services Secure Output and Quality

23.4.2024

Production processes, machinery, and maintenance practices have developed over time. The wealth of know-how acquired is available for you via our Consultation offering. Read more

Services Secure Output and Quality

Focus on Reinforced TPV for Automotive

12.4.2024

New automotive tube types are in demand, including those made with thermoplastic elastomer. Indeed, a dual-layer reinforced TPV construction is occupying an important place in today’s EV cooling circuits. Read more

Focus on Reinforced TPV for Automotive

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