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Maillefer Factory System

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Do you need a qualified concept to realize the complete factory with the lowest risk and cost? Let us introduce a new way to seize your business opportunity in both existing and new market segments.

The qualified concept to realize the complete factory with the lowest risk and cost

Maillefer works as your responsible partner for all planning, building, technology and engineering tasks until the start-up of new production lines, and quality and information systems. You get profitable production from the start, you need minimal own resources and you outsource the risk in investment planning and realization.

We know how things work in practise – combining project, product and production technology excellence in complete factory deliveries

Excellence in demanding project executions, product quality and advanced production technologies has always been our key priority. More than 80 plant definition studies and more than 4000 line deliveries are our proof of competence in realizing business ideas into profitable factories.

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Business Idea

You have noticed the emerging demand for certain cables, but are unable to meet it with your current production. You might also need more information on the lifetime of the new investment. This is where Maillefer Factory System could be the right way to proceed.

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Factory Investment Decision

We find the most profitable and sustainable production solution to complete your feasibility study. Our Plant Definition Study gives you a view on raw material flows, cable constructions, needed production processes and machinery, the main operational requirements and implementation schedule, and the size of the investment. An initial factory layout and utility consumption calculation are part of the study. Read more

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Plant Engineering

When you have got the investment decision, we can start the project. You get a dedicated project manager who is your responsible contact until production start-up. At this point, architectural design and building tasks are specified, and your factory is taking the actual shape. We can also assist you in finding the local main designer. You have all the documentation needed for the building permit application. Read more

Building Permit

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Project Start-up

After receiving the building permit, civil engineering starts with the full speed. This is the point where you need to make the initial investment for equipment.

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Implementation

Now it is time to realize your factory plan within your investment budget. We manage the project on your behalf regarding all equipment needed for production. Once the building is ready, the implementation schedule can be secured by our project management excellence. Read more

Production Start-up

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Technology Transfer & Quality System

In each delivery, the production set-up is done by us to guarantee that you get the expected performance and productivity in the predefined time. We ensure that your quality system is compliant with standards. The best industrial production practices are applied on your factory.
Read more on Technology Transfer
Read more on Quality System

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MES / ERP System

To fully utilize the possibilities of your plant, capacity and material resources are planned according to accurate real-time data and production forecasting tools of the MES / ERP System. This leads to less downtime and improved efficiency at the plant. Read more

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Production Optimization

As part of the factory delivery, we optimize your central production processes and parameters. Partnering with our maintenance and performance solutions keeps your cost, product quality and productivity at the expected level over time. Read more

Meet us at Wire China in Shanghai, China on 04 - 07 September, 2023!

IWCS 2023

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Wire Southeast Asia

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From our blog Visit Blog

State-of-the-Art ECH 36/55 Triple-Layer Head

16.5.2023

The ECH 36/55 3L + ST is a multilayer crosshead available for the production of microduct tubes as well as for drip irrigation, with striping and possibility for recycled materials. Read more

State-of-the-Art ECH 36/55 Triple-Layer Head

Extruding Busbars for Our Future

11.5.2023

Electric vehicles are powered by battery banks connected by busbars. What is a busbar? Maillefer assists producers in their move towards a sustainable extrusion future. Read more

Extruding Busbars for Our Future

Hundreds of Possibilities in Automotive

4.5.2023

In the old days, cars were built with fewer parts. Nowadays, the number is climbing into the tens of thousands. For the extrusion industry, that translates into opportunity. Read more

Hundreds of Possibilities in Automotive

Topo Displays the Way Forward

1.5.2023

More improvements to the Topography Scanner bring cable surface detection and sensor resolution features to new heights. Plus, there are more smart apps and tools for enhanced features. Read more

Topo Displays the Way Forward

New Tools for the Digital Future II

20.4.2023

Data gathering, monitoring, and handling are a clear trend and need in the process industry. Read more

New Tools for the Digital Future II

New Tools for the Digital Future

3.4.2023

Data gathering, monitoring, and handling are a clear trend and need in the process industry. Decisive tools are here for customers to stay on top of the information chain. Read more

New Tools for the Digital Future

State of the Art Next Generation Extruder

21.3.2023

Proudly introducing the first of the MXD series, Maillefer releases its first 80 mm 30 L/D extruder from shop assembly. It is geared for today’s pipe &amp; tube manufacturing requirements. Read more

State of the Art Next Generation Extruder

State of the Art Crosshead for MV & HV Cable

2.3.2023

The THC 50/90 is a new member of our conical crosshead family. It’s a perfect solution for medium and high-voltage cable production. Read more

State of the Art Crosshead for MV & HV Cable

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