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Maillefer Factory System

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Do you need a qualified concept to realize the complete factory with the lowest risk and cost? Let us introduce a new way to seize your business opportunity in both existing and new market segments.

The qualified concept to realize the complete factory with the lowest risk and cost

Maillefer works as your responsible partner for all planning, building, technology and engineering tasks until the start-up of new production lines, and quality and information systems. You get profitable production from the start, you need minimal own resources and you outsource the risk in investment planning and realization.

We know how things work in practise – combining project, product and production technology excellence in complete factory deliveries

Excellence in demanding project executions, product quality and advanced production technologies has always been our key priority. More than 80 plant definition studies and more than 4000 line deliveries are our proof of competence in realizing business ideas into profitable factories.

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Business Idea

You have noticed the emerging demand for certain cables, but are unable to meet it with your current production. You might also need more information on the lifetime of the new investment. This is where Maillefer Factory System could be the right way to proceed.

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Factory Investment Decision

We find the most profitable and sustainable production solution to complete your feasibility study. Our Plant Definition Study gives you a view on raw material flows, cable constructions, needed production processes and machinery, the main operational requirements and implementation schedule, and the size of the investment. An initial factory layout and utility consumption calculation are part of the study. Read more

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Plant Engineering

When you have got the investment decision, we can start the project. You get a dedicated project manager who is your responsible contact until production start-up. At this point, architectural design and building tasks are specified, and your factory is taking the actual shape. We can also assist you in finding the local main designer. You have all the documentation needed for the building permit application. Read more

Building Permit

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Project Start-up

After receiving the building permit, civil engineering starts with the full speed. This is the point where you need to make the initial investment for equipment.

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Implementation

Now it is time to realize your factory plan within your investment budget. We manage the project on your behalf regarding all equipment needed for production. Once the building is ready, the implementation schedule can be secured by our project management excellence. Read more

Production Start-up

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Technology Transfer & Quality System

In each delivery, the production set-up is done by us to guarantee that you get the expected performance and productivity in the predefined time. We ensure that your quality system is compliant with standards. The best industrial production practices are applied on your factory.
Read more on Technology Transfer
Read more on Quality System

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MES / ERP System

To fully utilize the possibilities of your plant, capacity and material resources are planned according to accurate real-time data and production forecasting tools of the MES / ERP System. This leads to less downtime and improved efficiency at the plant. Read more

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Production Optimization

As part of the factory delivery, we optimize your central production processes and parameters. Partnering with our maintenance and performance solutions keeps your cost, product quality and productivity at the expected level over time. Read more

Meet us at Plastpol in Kielce, Poland on 28 - 31 May, 2019!

Wire Russia

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Wire Southeast Asia

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IWCS 2019

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From our blog Visit blog

Boost Your Line Supervision with the New Maillefer PSU6.1

23.5.2019

Maillefer is launching the latest Process Supervision Unit, PSU6.1 (64bit), allowing better process control and data evaluation tools for your production and maintenance needs. Read more

Boost Your Line Supervision with the New Maillefer PSU6.1

Wire Russia Calling

21.5.2019

Maillefer will be presenting latest innovations and know-how in wire and cable production technology at Wire Russia in Moscow on June 18-20. Come and see us at FO/B41 Read more

Wire Russia Calling

Wire Russia 2019 calling

21.5.2019

Maillefer will be presenting latest innovations and know-how in wire and cable production technology at Wire Russia in Moscow on June 18-20. Come and see us at FO/B41. Read more

Wire Russia 2019 calling

Maillefer at Interwire 2019

9.5.2019

The Maillefer Smart Factory experience is taken to a totally new level with the latest Virtual Reality technology allowing a sense of genuine interaction not seen before! Read more

Maillefer at Interwire 2019

Improving Present Performance of the EKP50 Take-ups

8.5.2019

EKP50 Dual Take-ups were introduced to the market more than 30 years ago and since then more than 650 units have been delivered worldwide. Read more

Improving Present Performance of the EKP50 Take-ups

Processability with Maillefer Piloting

26.4.2019

Do you need both time and a place to study a polymer's processability? Or maybe run bleed tests, or try another extrusion screw in a different size machine? Read more

Processability with Maillefer Piloting

Maillefer together with Davis-Standard at Booth 823 at Interwire 2019

11.4.2019

The House of Experts showcases the latest innovations and know-how in wire and cable production technology, piloting and optimization in one booth. The unique virtual reality application connects the digital and physical production worlds and invites you to join! Read more

Maillefer together with Davis-Standard at Booth 823 at Interwire 2019

Consultation Brings Value in Pipe & Tube

10.4.2019

Consultation products for Pipe & Tube have been added to the Maillefer portfolio and more are expected in the coming months. These products are part of our know-how offering. Our aim is to support you in your business by bringing the added value needed so that you can be successful. Read more

Consultation Brings Value in Pipe & Tube

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