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Maillefer Factory System

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Do you need a qualified concept to realize the complete factory with the lowest risk and cost? Let us introduce a new way to seize your business opportunity in both existing and new market segments.

The qualified concept to realize the complete factory with the lowest risk and cost

Maillefer works as your responsible partner for all planning, building, technology and engineering tasks until the start-up of new production lines, and quality and information systems. You get profitable production from the start, you need minimal own resources and you outsource the risk in investment planning and realization.

We know how things work in practise – combining project, product and production technology excellence in complete factory deliveries

Excellence in demanding project executions, product quality and advanced production technologies has always been our key priority. More than 80 plant definition studies and more than 4000 line deliveries are our proof of competence in realizing business ideas into profitable factories.

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Business Idea

You have noticed the emerging demand for certain cables, but are unable to meet it with your current production. You might also need more information on the lifetime of the new investment. This is where Maillefer Factory System could be the right way to proceed.

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Factory Investment Decision

We find the most profitable and sustainable production solution to complete your feasibility study. Our Plant Definition Study gives you a view on raw material flows, cable constructions, needed production processes and machinery, the main operational requirements and implementation schedule, and the size of the investment. An initial factory layout and utility consumption calculation are part of the study. Read more

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Plant Engineering

When you have got the investment decision, we can start the project. You get a dedicated project manager who is your responsible contact until production start-up. At this point, architectural design and building tasks are specified, and your factory is taking the actual shape. We can also assist you in finding the local main designer. You have all the documentation needed for the building permit application. Read more

Building Permit

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Project Start-up

After receiving the building permit, civil engineering starts with the full speed. This is the point where you need to make the initial investment for equipment.

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Implementation

Now it is time to realize your factory plan within your investment budget. We manage the project on your behalf regarding all equipment needed for production. Once the building is ready, the implementation schedule can be secured by our project management excellence. Read more

Production Start-up

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Technology Transfer & Quality System

In each delivery, the production set-up is done by us to guarantee that you get the expected performance and productivity in the predefined time. We ensure that your quality system is compliant with standards. The best industrial production practices are applied on your factory.
Read more on Technology Transfer
Read more on Quality System

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MES / ERP System

To fully utilize the possibilities of your plant, capacity and material resources are planned according to accurate real-time data and production forecasting tools of the MES / ERP System. This leads to less downtime and improved efficiency at the plant. Read more

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Production Optimization

As part of the factory delivery, we optimize your central production processes and parameters. Partnering with our maintenance and performance solutions keeps your cost, product quality and productivity at the expected level over time. Read more

Meet us at AMI Medical Tubing in Cologne, Germany on 05 - 07 October, 2021!

Interwire 2021

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IWCS 2021

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Irrigation Show

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Wire Southeast Asia

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Wire Düsseldorf

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Wire India

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From our blog Visit Blog

Pipe Reeler Boosted for Longer Micro-duct Lengths

29.6.2021

Extrusion line performance and micro-duct tube lengths for blown fiber bundles continue to be the subject of improvements and innovative design. We’ve given a boost of nearly 2/3 more in product length capacity at the reeling end of our micro-duct lines. Read more

Pipe Reeler Boosted for Longer Micro-duct Lengths

Sustainability - A Key Driver Shaping Everything We Do

15.6.2021

Renewable Energy or Green Energy is the number one megatrend ahead for the global Wire &amp; Cable industry. The change is underway and it will continue to increase demand and cable volumes for the coming decades. Read more

Sustainability - A Key Driver Shaping Everything We Do

High-speed Curing with Round Value Package Premium

10.6.2021

Recently, we have successfully commissioned several of the fastest and technologically most advanced high-voltage VCV lines. These lines are equipped with a groundbreaking curing technology, Round Value Package Premium, which enables high-speed curing without the problems normally found with increased line speed. Read more

High-speed Curing with Round Value Package Premium

Getting Proof from Irrigation Piloting

26.5.2021

Consultation manifests itself in many shapes and sizes. This time it’s about proving finished irrigation products thanks to a pilot line at Maillefer’s facility. Read more

Getting Proof from Irrigation Piloting

Tape completes the picture

12.5.2021

A tape emitter line for manufacturing irrigation laterals is available from Maillefer. With it, the full range of needs for smart water usage in agriculture, horticulture and landscaping is covered. Read more

Tape completes the picture

Factory Optimization by SimFactory

27.4.2021

Are you interested in developing your cable production facility? Do you struggle to achieve process performance targets? Maillefer's SimFactory addresses these questions and more. Read more

Factory Optimization by SimFactory

Performance Review Services

16.4.2021

For more than 50 years, Maillefer has delivered, commissioned, and provided machinery and services for over 4 000 production lines globally. Today we offer the accumulated knowledge and experience through various Consultation services. Read more

Performance Review Services

State-of-the-Art Puller / Cutter for Medical Tube

24.3.2021

The MPC 14 combines both the pulling and cutting operations into one component. Itreveals itself to be a true multi-tool for the conditioning of extruded tubes. Read more

State-of-the-Art Puller / Cutter for Medical Tube

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