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Maillefer Factory System

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Do you need a qualified concept to realize the complete factory with the lowest risk and cost? Let us introduce a new way to seize your business opportunity in both existing and new market segments.

The qualified concept to realize the complete factory with the lowest risk and cost

Maillefer works as your responsible partner for all planning, building, technology and engineering tasks until the start-up of new production lines, and quality and information systems. You get profitable production from the start, you need minimal own resources and you outsource the risk in investment planning and realization.

We know how things work in practise – combining project, product and production technology excellence in complete factory deliveries

Excellence in demanding project executions, product quality and advanced production technologies has always been our key priority. More than 80 plant definition studies and more than 4000 line deliveries are our proof of competence in realizing business ideas into profitable factories.

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Business Idea

You have noticed the emerging demand for certain cables, but are unable to meet it with your current production. You might also need more information on the lifetime of the new investment. This is where Maillefer Factory System could be the right way to proceed.

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Factory Investment Decision

We find the most profitable and sustainable production solution to complete your feasibility study. Our Plant Definition Study gives you a view on raw material flows, cable constructions, needed production processes and machinery, the main operational requirements and implementation schedule, and the size of the investment. An initial factory layout and utility consumption calculation are part of the study. Read more

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Plant Engineering

When you have got the investment decision, we can start the project. You get a dedicated project manager who is your responsible contact until production start-up. At this point, architectural design and building tasks are specified, and your factory is taking the actual shape. We can also assist you in finding the local main designer. You have all the documentation needed for the building permit application. Read more

Building Permit

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Project Start-up

After receiving the building permit, civil engineering starts with the full speed. This is the point where you need to make the initial investment for equipment.

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Implementation

Now it is time to realize your factory plan within your investment budget. We manage the project on your behalf regarding all equipment needed for production. Once the building is ready, the implementation schedule can be secured by our project management excellence. Read more

Production Start-up

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Technology Transfer & Quality System

In each delivery, the production set-up is done by us to guarantee that you get the expected performance and productivity in the predefined time. We ensure that your quality system is compliant with standards. The best industrial production practices are applied on your factory.
Read more on Technology Transfer
Read more on Quality System

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MES / ERP System

To fully utilize the possibilities of your plant, capacity and material resources are planned according to accurate real-time data and production forecasting tools of the MES / ERP System. This leads to less downtime and improved efficiency at the plant. Read more

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Production Optimization

As part of the factory delivery, we optimize your central production processes and parameters. Partnering with our maintenance and performance solutions keeps your cost, product quality and productivity at the expected level over time. Read more

From our blog Visit Blog

State-of-the-Art Head Centering

13.9.2023

Attain concentricity levels of 97% and more with the ACDH auto centering extrusion head for cable insulation or jacketing. Adjust wall thickness automatically. Read more

State-of-the-Art Head Centering

CV Lines Take on the Look of a Hybrid

29.8.2023

Saying that there is interest for PP-TPE insulated cables is an understatement. Sustainability, is one reason. Our hybrid extrusion line for the production of XLPE and PP-TPE power cables is here! Read more

CV Lines Take on the Look of a Hybrid

Time to Visit Maillefer this September

22.8.2023

Shanghai, Novi (MI), Orlando (FL), Bangkok are the cities hosting trade shows where we exhibit this September. See our calendar below. Arrange a one-to-one meeting with us right now. Read more

Time to Visit Maillefer this September

Maillefer – A Sustainable Choice

10.8.2023

Maillefer continues to commit to and demonstrate sustainable value in how we operate and in the performance of our technology,” states Lars Fagerholm following the company's ISO 14001 certification. Read more

Maillefer – A Sustainable Choice

Your Lifeline to Maillefer Services

7.7.2023

As with any company who needs to reach out to its customers over long distances, Maillefer has a secure and fast way of bringing you remote assistance. It is likened to having your own virtual technical support team on hand. Solve problems quickly with a substantial gain of time and efficiency. Read more

Your Lifeline to Maillefer Services

Keep your Pipe & Tube Lines Running !

26.6.2023

Thousands of extrusion lines and components delivered over the decades carry the Maillefer name. Over time they require effective ways to keep running at the highest levels. Here are some of the ways. Read more

Keep your Pipe & Tube Lines Running !

Curing Calculator Goes Web-enabled

13.6.2023

Our NCC curing calculation tool migrates to an easily accessible web-based software. Optimize production speeds and share simulations between sites with increasing ease. Read more

Curing Calculator Goes Web-enabled

Exploration for the Ideal Extrusion Head

5.6.2023

Few major producers occupy the oil &amp; gas pipe niche. They seek innovative extrusion solutions to meet the increasingly stringent requirements in the field. Read more

Exploration for the Ideal Extrusion Head

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