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Maillefer Factory System

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 770 967 1770

Cell: +1 404 202 9655

Fax: +1 770 967 1770

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Do you need a qualified concept to realize the complete factory with the lowest risk and cost? Let us introduce a new way to seize your business opportunity in both existing and new market segments.

The qualified concept to realize the complete factory with the lowest risk and cost

Maillefer works as your responsible partner for all planning, building, technology and engineering tasks until the start-up of new production lines, and quality and information systems. You get profitable production from the start, you need minimal own resources and you outsource the risk in investment planning and realization.

We know how things work in practise – combining project, product and production technology excellence in complete factory deliveries

Excellence in demanding project executions, product quality and advanced production technologies has always been our key priority. More than 80 plant definition studies and more than 4000 line deliveries are our proof of competence in realizing business ideas into profitable factories.

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Business Idea

You have noticed the emerging demand for certain cables, but are unable to meet it with your current production. You might also need more information on the lifetime of the new investment. This is where Maillefer Factory System could be the right way to proceed.

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Factory Investment Decision

We find the most profitable and sustainable production solution to complete your feasibility study. Our Plant Definition Study gives you a view on raw material flows, cable constructions, needed production processes and machinery, the main operational requirements and implementation schedule, and the size of the investment. An initial factory layout and utility consumption calculation are part of the study. Read more

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Plant Engineering

When you have got the investment decision, we can start the project. You get a dedicated project manager who is your responsible contact until production start-up. At this point, architectural design and building tasks are specified, and your factory is taking the actual shape. We can also assist you in finding the local main designer. You have all the documentation needed for the building permit application. Read more

Building Permit

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Project Start-up

After receiving the building permit, civil engineering starts with the full speed. This is the point where you need to make the initial investment for equipment.

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Implementation

Now it is time to realize your factory plan within your investment budget. We manage the project on your behalf regarding all equipment needed for production. Once the building is ready, the implementation schedule can be secured by our project management excellence. Read more

Production Start-up

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Technology Transfer & Quality System

In each delivery, the production set-up is done by us to guarantee that you get the expected performance and productivity in the predefined time. We ensure that your quality system is compliant with standards. The best industrial production practices are applied on your factory.
Read more on Technology Transfer
Read more on Quality System

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MES / ERP System

To fully utilize the possibilities of your plant, capacity and material resources are planned according to accurate real-time data and production forecasting tools of the MES / ERP System. This leads to less downtime and improved efficiency at the plant. Read more

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Production Optimization

As part of the factory delivery, we optimize your central production processes and parameters. Partnering with our maintenance and performance solutions keeps your cost, product quality and productivity at the expected level over time. Read more

Meet us at wire China 2018 in on 26 - 29 September, 2018!

Wire India

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Irrigation Show

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From our blog Visit blog

Technology Process Management for HVAC Subsea Cable Flexible Vulcanized Joints

20.9.2018

A Cable Technology Package (CTP) is developed especially for High & Extra High Voltage Subsea Cable (AC) Flexible Vulcanized Joints (FVJ). The CTP was presented at the wire 2018 exhibition. Read more

Technology Process Management for HVAC Subsea Cable Flexible Vulcanized Joints

Maillefer Novelties @ WireChina 2018

19.9.2018

Meet our House of Experts @ WireChina 2018 on booth F24 W1 Read more

Maillefer Novelties @ WireChina 2018

Maillefer Smart Factory

6.9.2018

How is digitalization shaping the future of production in the wire, cable and pipe industry? Maillefer Smart Factory is opening up a great platform of opportunities for modern manufacturing. Read more

Maillefer Smart Factory

Multiply the Probabilities for Success

20.6.2018

A measure of how successful a system operates is to consider the probability of how well each part will run. Seek out a high measure of it when making your future equipment purchases. Read more

Multiply the Probabilities for Success

Oriental Seizes Special Tubing Opportunity

13.6.2018

Oriental had a demand to produce nylon reinforced tubing for vehicle air brakes. Seizing the opportunity, they acquired a dual layer tandem extrusion line. Shortly after production began, a new demand arrived that only needed some additional head tooling to satisfy. Read more

Oriental Seizes Special Tubing Opportunity

33% Jump in Medical Tube Production

6.6.2018

We wanted more performance from our extrusion lines for soft PVC intravenous (IV) tube and we got it. The jump is considerable, thanks to more cooling, more melt and more speed. Read more

33% Jump in Medical Tube Production

HVDC Optimization for NCC

18.5.2018

HVDC Optimization for NCC Read more

HVDC Optimization for NCC

Maillefer and ADVARIS introduce advanced plant maintenance

14.3.2018

In any asset-intensive company, profitability is directly related to plant availability. Implement a coprehensive maintenance strategy with software from Maillefer and ADVARIS. Read more

Maillefer and ADVARIS introduce advanced plant maintenance

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