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Maillefer Factory System

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Do you need a qualified concept to realize the complete factory with the lowest risk and cost? Let us introduce a new way to seize your business opportunity in both existing and new market segments.

The qualified concept to realize the complete factory with the lowest risk and cost

Maillefer works as your responsible partner for all planning, building, technology and engineering tasks until the start-up of new production lines, and quality and information systems. You get profitable production from the start, you need minimal own resources and you outsource the risk in investment planning and realization.

We know how things work in practise – combining project, product and production technology excellence in complete factory deliveries

Excellence in demanding project executions, product quality and advanced production technologies has always been our key priority. More than 80 plant definition studies and more than 4000 line deliveries are our proof of competence in realizing business ideas into profitable factories.

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Business Idea

You have noticed the emerging demand for certain cables, but are unable to meet it with your current production. You might also need more information on the lifetime of the new investment. This is where Maillefer Factory System could be the right way to proceed.

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Factory Investment Decision

We find the most profitable and sustainable production solution to complete your feasibility study. Our Plant Definition Study gives you a view on raw material flows, cable constructions, needed production processes and machinery, the main operational requirements and implementation schedule, and the size of the investment. An initial factory layout and utility consumption calculation are part of the study. Read more

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Plant Engineering

When you have got the investment decision, we can start the project. You get a dedicated project manager who is your responsible contact until production start-up. At this point, architectural design and building tasks are specified, and your factory is taking the actual shape. We can also assist you in finding the local main designer. You have all the documentation needed for the building permit application. Read more

Building Permit

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Project Start-up

After receiving the building permit, civil engineering starts with the full speed. This is the point where you need to make the initial investment for equipment.

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Implementation

Now it is time to realize your factory plan within your investment budget. We manage the project on your behalf regarding all equipment needed for production. Once the building is ready, the implementation schedule can be secured by our project management excellence. Read more

Production Start-up

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Technology Transfer & Quality System

In each delivery, the production set-up is done by us to guarantee that you get the expected performance and productivity in the predefined time. We ensure that your quality system is compliant with standards. The best industrial production practices are applied on your factory.
Read more on Technology Transfer
Read more on Quality System

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MES / ERP System

To fully utilize the possibilities of your plant, capacity and material resources are planned according to accurate real-time data and production forecasting tools of the MES / ERP System. This leads to less downtime and improved efficiency at the plant. Read more

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Production Optimization

As part of the factory delivery, we optimize your central production processes and parameters. Partnering with our maintenance and performance solutions keeps your cost, product quality and productivity at the expected level over time. Read more

Meet us at Chinaplas in on 03 - 07 August, 2020!

Wire & Tube China

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IWCS

Wire India

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Wire Düsseldorf

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From our blog Visit Blog

Stop by our booth

8.4.2020

Stop by at a Maillefer booth at any of the industry events during 2020. Read more

Stop by our booth

COVID-19 - Stay Safe and Keep Healthy

2.4.2020

The global crisis has temporarily changed Maillefer’s way of serving W&C & P&T manufacturers. We adapt daily according to the situation as it develops. Read more

COVID-19 - Stay Safe and Keep Healthy

Monitoring Towards Excellence

25.3.2020

In the context of Industry 4.0, Maillefer introduces Smart Monitoring as a novel and intuitive approach into the wire, cable, pipe and tube manufacturing environments. Read more

Monitoring Towards Excellence

Increase Engineering Support for Your Future Plant Project

19.3.2020

Construction of new facilities or important expansions of existing ones all begin with a promising idea. Are you ready to face the project challenges and the unexpected? Read more

Increase Engineering Support for Your Future Plant Project

COVID-19 - A Challenge to Overcome

18.3.2020

The evolving global health crisis, which we all face, is temporarily causing Maillefer to adapt its operations, sales and service response teams. Read more

COVID-19 - A Challenge to Overcome

Castello Increases Flexibility to Deliver through Smart Monitoring

4.3.2020

Castello relies on an advanced and controlled process to produce tubes with high quality. The recently installed Smart Monitoring from Maillefer provides the Italian company with necessary oversight for quality Read more

Castello Increases Flexibility to Deliver through Smart Monitoring

Multipurpose Lines Help Lead the Way for PP Cable

28.2.2020

One of the new trends in power cable manufacturing is the rise of PP (polypropylene) based thermoplastic materials for the medium voltage application. Currently, these cables are predominantly XLPE and rubber, but now advances in material development make it possible to also consider thermoplastics. Read more

Multipurpose Lines Help Lead the Way for PP Cable

Run Times Reach New Heights

26.2.2020

The performance of extruded high voltage XLPE insulated cables is improvable by reducing the degassing burden and realizing longer extrusion run times. Development towards those goals was rendered possible after years of close technical collaboration with material suppliers and cable manufacturers. Read more

Run Times Reach New Heights

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