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Maillefer Factory System

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Do you need a qualified concept to realize the complete factory with the lowest risk and cost? Let us introduce a new way to seize your business opportunity in both existing and new market segments.

The qualified concept to realize the complete factory with the lowest risk and cost

Maillefer works as your responsible partner for all planning, building, technology and engineering tasks until the start-up of new production lines, and quality and information systems. You get profitable production from the start, you need minimal own resources and you outsource the risk in investment planning and realization.

We know how things work in practise – combining project, product and production technology excellence in complete factory deliveries

Excellence in demanding project executions, product quality and advanced production technologies has always been our key priority. More than 80 plant definition studies and more than 4000 line deliveries are our proof of competence in realizing business ideas into profitable factories.

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Business Idea

You have noticed the emerging demand for certain cables, but are unable to meet it with your current production. You might also need more information on the lifetime of the new investment. This is where Maillefer Factory System could be the right way to proceed.

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Factory Investment Decision

We find the most profitable and sustainable production solution to complete your feasibility study. Our Plant Definition Study gives you a view on raw material flows, cable constructions, needed production processes and machinery, the main operational requirements and implementation schedule, and the size of the investment. An initial factory layout and utility consumption calculation are part of the study. Read more

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Plant Engineering

When you have got the investment decision, we can start the project. You get a dedicated project manager who is your responsible contact until production start-up. At this point, architectural design and building tasks are specified, and your factory is taking the actual shape. We can also assist you in finding the local main designer. You have all the documentation needed for the building permit application. Read more

Building Permit

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Project Start-up

After receiving the building permit, civil engineering starts with the full speed. This is the point where you need to make the initial investment for equipment.

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Implementation

Now it is time to realize your factory plan within your investment budget. We manage the project on your behalf regarding all equipment needed for production. Once the building is ready, the implementation schedule can be secured by our project management excellence. Read more

Production Start-up

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Technology Transfer & Quality System

In each delivery, the production set-up is done by us to guarantee that you get the expected performance and productivity in the predefined time. We ensure that your quality system is compliant with standards. The best industrial production practices are applied on your factory.
Read more on Technology Transfer
Read more on Quality System

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MES / ERP System

To fully utilize the possibilities of your plant, capacity and material resources are planned according to accurate real-time data and production forecasting tools of the MES / ERP System. This leads to less downtime and improved efficiency at the plant. Read more

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Production Optimization

As part of the factory delivery, we optimize your central production processes and parameters. Partnering with our maintenance and performance solutions keeps your cost, product quality and productivity at the expected level over time. Read more

Meet us at Interwire in Atlanta, USA on 09 - 11 May, 2023!

From our blog Visit Blog

Collaboration and Partnerships are Key to Sustainable Solutions

26.1.2023

R&amp;D partnering, performance excellence throughout equipment life-cycles, and sustainable practices help nurture long lasting partnerships. Come explore the innovations and collaboration possibilities. Read more

Collaboration and Partnerships are Key to Sustainable Solutions

Changing Tides for Heating & Plumbing Pipe

24.1.2023

World events increase demand for multi-layer pipe around the globe. Maillefer provides you with the experience, the right resources, and the support to realize manufacturing excellence. Read more

Changing Tides for Heating & Plumbing Pipe

Stop by Our Booth 2023

11.1.2023

Stop by and meet with Maillefer at any of the industry events during 2023. We invite you to arrange your meeting with us before the show takes place. Read more

Stop by Our Booth 2023

State-of-the-Art Multi-layer for Heating & Plumbing

14.12.2022

The new generation multi-layer crosshead for co-extruding today’s EVOH, PE-RT and PEX materials has arrived. Its nested distributor design results in perfect layer concentricity. Read more

State-of-the-Art Multi-layer for Heating & Plumbing

State-of-the-Art Take-up & Pay-off

7.12.2022

Check out this new addition to our existing floor traversing take-up and pay-off family. It answers the demand for heavy cable carrying capacity of up to 100 tons. Read more

State-of-the-Art Take-up & Pay-off

State-of-the-Art Crosshead for Rubber

1.12.2022

Here is a perfect solution for dual-layer extrusion of rubber cables. Aim for higher speeds while avoiding premature crosslinking thanks to the DHC crosshead. Read more

State-of-the-Art Crosshead for Rubber

Achieving Excellence at Nexans’ Submarine Cable Plant

23.11.2022

Nexans’ high-voltage cable plant underwent a significant expansion to become the first plant in the USA producing for offshore wind farms. Cable roundness goes a long way to help achieve excellence. Read more

Achieving Excellence at Nexans’ Submarine Cable Plant

Keep it Running

16.11.2022

There are several thousand of Maillefer extrusion lines and components currently producing for a large range of applications. Some may be yours. Turn to us to help keep them running at optimum levels. Read more

Keep it Running

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