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Maillefer Factory System

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Do you need a qualified concept to realize the complete factory with the lowest risk and cost? Let us introduce a new way to seize your business opportunity in both existing and new market segments.

The qualified concept to realize the complete factory with the lowest risk and cost

Maillefer works as your responsible partner for all planning, building, technology and engineering tasks until the start-up of new production lines, and quality and information systems. You get profitable production from the start, you need minimal own resources and you outsource the risk in investment planning and realization.

We know how things work in practise – combining project, product and production technology excellence in complete factory deliveries

Excellence in demanding project executions, product quality and advanced production technologies has always been our key priority. More than 80 plant definition studies and more than 4000 line deliveries are our proof of competence in realizing business ideas into profitable factories.

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Business Idea

You have noticed the emerging demand for certain cables, but are unable to meet it with your current production. You might also need more information on the lifetime of the new investment. This is where Maillefer Factory System could be the right way to proceed.

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Factory Investment Decision

We find the most profitable and sustainable production solution to complete your feasibility study. Our Plant Definition Study gives you a view on raw material flows, cable constructions, needed production processes and machinery, the main operational requirements and implementation schedule, and the size of the investment. An initial factory layout and utility consumption calculation are part of the study. Read more

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Plant Engineering

When you have got the investment decision, we can start the project. You get a dedicated project manager who is your responsible contact until production start-up. At this point, architectural design and building tasks are specified, and your factory is taking the actual shape. We can also assist you in finding the local main designer. You have all the documentation needed for the building permit application. Read more

Building Permit

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Project Start-up

After receiving the building permit, civil engineering starts with the full speed. This is the point where you need to make the initial investment for equipment.

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Implementation

Now it is time to realize your factory plan within your investment budget. We manage the project on your behalf regarding all equipment needed for production. Once the building is ready, the implementation schedule can be secured by our project management excellence. Read more

Production Start-up

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Technology Transfer & Quality System

In each delivery, the production set-up is done by us to guarantee that you get the expected performance and productivity in the predefined time. We ensure that your quality system is compliant with standards. The best industrial production practices are applied on your factory.
Read more on Technology Transfer
Read more on Quality System

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MES / ERP System

To fully utilize the possibilities of your plant, capacity and material resources are planned according to accurate real-time data and production forecasting tools of the MES / ERP System. This leads to less downtime and improved efficiency at the plant. Read more

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Production Optimization

As part of the factory delivery, we optimize your central production processes and parameters. Partnering with our maintenance and performance solutions keeps your cost, product quality and productivity at the expected level over time. Read more

Meet us at Chinaplas in Shenzen, China; New venue and date because of COVID-19 on 13 - 17 April, 2021!

NPE 2021

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Wire Russia

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Wire India

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Wire Southeast Asia

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Interwire 2021

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IWCS 2021

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From our blog Visit Blog

Stay Smart with Smart Monitoring

17.2.2021

Data gathering and data monitoring is a clear trend in the process industry. Smart Monitoring gives you many benefits and a leading edge with your end customers. Read more

Stay Smart with Smart Monitoring

The Opportunities of Change II

3.2.2021

The global cable and tube industries have several great opportunities lying ahead, and technology plays a key role in driving them to success. Read more

The Opportunities of Change II

State-of-the-Art Multi-Layer Extrusion Head

20.1.2021

The ECH 5/50 ML is a versatile multi-layer head for the production of automobile fuel, vapor return, battery cooling tubes, and more. Available for up to six layers, for both smooth or corrugated tubes. Read more

State-of-the-Art Multi-Layer Extrusion Head

Multi-Layer Extrusion Head for Corrugated Pipe

6.1.2021

Maillefer’s multi-layer co-extrusion cell provides the maximum flexibility needed to produce the automotive or technical tubes in demand today, as well as for tomorrow. The key lies at the heart of our five or six single-screw extruder array. Read more

Multi-Layer Extrusion Head for Corrugated Pipe

Maillefer Expanding in India

29.12.2020

Maillefer strengthens its support and presence in India by introducing local manufacturing and supply of brand name technology destined to low voltage wire &amp; cable manufacturers within the region. Read more

Maillefer Expanding in India

We Wish You a Joyous Holiday Season and a Happy and Peaceful New Year

18.12.2020

Maillefer extends its warmest wishes during this Holiday Season and into the New Year. We thank you for your continued trust and collaboration as we share in the promise of change to come. Read more

We Wish You a Joyous Holiday Season and a Happy and Peaceful New Year

HVDC Cable Finds a Way Towards Renewable Energy

16.12.2020

Migrating towards renewable energy generation is driving the need for strengthening the distribution grid. HVDC cables are making the connections to bring power to you. Read more

HVDC Cable Finds a Way Towards Renewable Energy

Smart Buffering Brings Production to New Levels

2.12.2020

The productivity of optical cable manufacturing can increase with higher line speeds. However, the higher speeds call for more precise process control. Smart buffering brings production to new levels. Read more

Smart Buffering Brings Production to New Levels

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