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Maillefer Factory System

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 770 967 1770

Cell: +1 404 202 9655

Fax: +1 770 967 1770


Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131


Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628


Do you need a qualified concept to realize the complete factory with the lowest risk and cost? Let us introduce a new way to seize your business opportunity in both existing and new market segments.

The qualified concept to realize the complete factory with the lowest risk and cost

Maillefer works as your responsible partner for all planning, building, technology and engineering tasks until the start-up of new production lines, and quality and information systems. You get profitable production from the start, you need minimal own resources and you outsource the risk in investment planning and realization.

We know how things work in practise – combining project, product and production technology excellence in complete factory deliveries

Excellence in demanding project executions, product quality and advanced production technologies has always been our key priority. More than 80 plant definition studies and more than 4000 line deliveries are our proof of competence in realizing business ideas into profitable factories.


Business Idea

You have noticed the emerging demand for certain cables, but are unable to meet it with your current production. You might also need more information on the lifetime of the new investment. This is where Maillefer Factory System could be the right way to proceed.


Factory Investment Decision

We find the most profitable and sustainable production solution to complete your feasibility study. Our Plant Definition Study gives you a view on raw material flows, cable constructions, needed production processes and machinery, the main operational requirements and implementation schedule, and the size of the investment. An initial factory layout and utility consumption calculation are part of the study. Read more


Plant Engineering

When you have got the investment decision, we can start the project. You get a dedicated project manager who is your responsible contact until production start-up. At this point, architectural design and building tasks are specified, and your factory is taking the actual shape. We can also assist you in finding the local main designer. You have all the documentation needed for the building permit application. Read more

Building Permit


Project Start-up

After receiving the building permit, civil engineering starts with the full speed. This is the point where you need to make the initial investment for equipment.



Now it is time to realize your factory plan within your investment budget. We manage the project on your behalf regarding all equipment needed for production. Once the building is ready, the implementation schedule can be secured by our project management excellence. Read more

Production Start-up


Technology Transfer & Quality System

In each delivery, the production set-up is done by us to guarantee that you get the expected performance and productivity in the predefined time. We ensure that your quality system is compliant with standards. The best industrial production practices are applied on your factory.
Read more on Technology Transfer
Read more on Quality System


MES / ERP System

To fully utilize the possibilities of your plant, capacity and material resources are planned according to accurate real-time data and production forecasting tools of the MES / ERP System. This leads to less downtime and improved efficiency at the plant. Read more


Production Optimization

As part of the factory delivery, we optimize your central production processes and parameters. Partnering with our maintenance and performance solutions keeps your cost, product quality and productivity at the expected level over time. Read more

Meet us at wire & Tube 2018, booth # 10C22 in Düsseldorf, Germany on 16 - 20 April, 2018!


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NPE 2018

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From our blog Visit blog

Maillefer and ADVARIS introduce advanced plant maintenance


In any asset-intensive company, profitability is directly related to plant availability. Implement a coprehensive maintenance strategy with software from Maillefer and ADVARIS. Read more

Maillefer and ADVARIS introduce advanced plant maintenance

Topography Scanner – Art and science around digital quality measurement


Measure the extrusion process quality in real time. We help push the boundaries of what is possible and bring extrusion technology to new heights. Read more

Topography Scanner – Art and science around digital quality measurement

Get More from MiniFlat Drippers


Users of micro-drip irrigation for seasonal crops look towards the most economical thin wall laterals available. Two types fall into this category – continuous tape and miniFlat drippers. With the latest innovations on our PIL 032-miniFT//Explore extrusion lines, miniFlat is competitive with dripper spacing of 10 cm and above. Read more

Get More from MiniFlat Drippers

Visit Us at Wire & Cable Arabia 2017


We welcome you to our co-exhibitor Scarab of Egypt’s booth 3B120 at Wire & Cable Arabia 2017 in Dubai, where we will be pleased to tell you more about our solutions, products and services. Read more

Running Fast with Nonlinear Modeling


The efficiency of an optical cable manufacturing line can be improved significantly by increasing line speed. Maillefer has taken several steps forward in bringing high speed capability to our customers, thanks to nonlinear modeling. Read more

Running Fast with Nonlinear Modeling

Consultation products in the spotlight


Do you know how to make the most out of your production? With the experience of over 4,000 line deliveries, we have now launched a full stack of expert services. Read more

Consultation products in the spotlight

Thank You for Visiting Us at wire South America 2017


Maillefer was proud to be part of wire South America 2017, an event collecting hundreds of exhibitors and thousands of visitors from around the region. The exhibition was organized in São Paulo, Brazil. Read more

Thank You for Visiting Us at wire South America 2017

TCA's Quick Cycle Times


Great news! We've just reduced cycle times on all recent TCA coilers. Imagine what fewer seconds per coiled pipe or tube will get you. Read more

TCA's Quick Cycle Times

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