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Maillefer Factory System

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Do you need a qualified concept to realize the complete factory with the lowest risk and cost? Let us introduce a new way to seize your business opportunity in both existing and new market segments.

The qualified concept to realize the complete factory with the lowest risk and cost

Maillefer works as your responsible partner for all planning, building, technology and engineering tasks until the start-up of new production lines, and quality and information systems. You get profitable production from the start, you need minimal own resources and you outsource the risk in investment planning and realization.

We know how things work in practise – combining project, product and production technology excellence in complete factory deliveries

Excellence in demanding project executions, product quality and advanced production technologies has always been our key priority. More than 80 plant definition studies and more than 4000 line deliveries are our proof of competence in realizing business ideas into profitable factories.

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Business Idea

You have noticed the emerging demand for certain cables, but are unable to meet it with your current production. You might also need more information on the lifetime of the new investment. This is where Maillefer Factory System could be the right way to proceed.

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Factory Investment Decision

We find the most profitable and sustainable production solution to complete your feasibility study. Our Plant Definition Study gives you a view on raw material flows, cable constructions, needed production processes and machinery, the main operational requirements and implementation schedule, and the size of the investment. An initial factory layout and utility consumption calculation are part of the study. Read more

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Plant Engineering

When you have got the investment decision, we can start the project. You get a dedicated project manager who is your responsible contact until production start-up. At this point, architectural design and building tasks are specified, and your factory is taking the actual shape. We can also assist you in finding the local main designer. You have all the documentation needed for the building permit application. Read more

Building Permit

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Project Start-up

After receiving the building permit, civil engineering starts with the full speed. This is the point where you need to make the initial investment for equipment.

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Implementation

Now it is time to realize your factory plan within your investment budget. We manage the project on your behalf regarding all equipment needed for production. Once the building is ready, the implementation schedule can be secured by our project management excellence. Read more

Production Start-up

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Technology Transfer & Quality System

In each delivery, the production set-up is done by us to guarantee that you get the expected performance and productivity in the predefined time. We ensure that your quality system is compliant with standards. The best industrial production practices are applied on your factory.
Read more on Technology Transfer
Read more on Quality System

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MES / ERP System

To fully utilize the possibilities of your plant, capacity and material resources are planned according to accurate real-time data and production forecasting tools of the MES / ERP System. This leads to less downtime and improved efficiency at the plant. Read more

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Production Optimization

As part of the factory delivery, we optimize your central production processes and parameters. Partnering with our maintenance and performance solutions keeps your cost, product quality and productivity at the expected level over time. Read more

Meet us at Interwire 2021 CANCELLED! in Atlanta, GA, USA on 26 - 27 October, 2021!

IWCS 2021

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Irrigation Show

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Wire Düsseldorf

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Wire China

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Wire Southeast Asia

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Wire India

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From our blog Visit Blog

Stay in the Game with a H&P Value Package

14.10.2021

You may feel satisfied with your existing capacity to manufacture Heating &amp; Plumbing pipe. But how truly secure is your existing business situation? Maillefer offers value packages designed to ensure that you and your production equipment stay in the game. Read more

Stay in the Game with a H&P Value Package

State-of-the-Art Six Layers and Striping

5.10.2021

The ECH 5/50 ML earns its stripes with this new 7 extruder group version, for both smooth and corruguated tubes. Individual channels offer the flow precision and stability for each functional layer as demanded by today’s automotive industry. Read more

State-of-the-Art Six Layers and Striping

State-of-the-Art Crosshead for Tough Building Wire

21.9.2021

The new ECH 35/45 DL crosshead is designed especially for building wire applications having the toughest demands, as specified by the CPR (Construction Product Regulation). Read more

State-of-the-Art Crosshead for Tough Building Wire

State-of-the-Art Crosshead for Corrugation

9.9.2021

The ECH 3/20 single layer extrusion crosshead is for production of corrugated tubes, especially for automotive and technical applications. Read more

State-of-the-Art Crosshead for Corrugation

Realize a Winning Layout

24.8.2021

Extrusion lines come in standard layout configurations. However, is a standard layout enough? Being able to consider a specific alternative layout may make all the difference. Read more

Realize a Winning Layout

Find It in MED 3.0

10.8.2021

The latest version of the Maillefer documentation software is here, MED 3.0. The web-enabled documentation utility makes finding assemblies and related instructions easy for users of Maillefer equipment. Read more

Find It in MED 3.0

Innovate in the R&D Center

27.7.2021

Creating a development platform where together we explore the manufacturing limits in a real production environment. So far, it has proven successful to our customers and partners. Yet, there's more to come as we continue expanding. Read more

Innovate in the R&D Center

A World in Full Acceleration

14.7.2021

We are witnessing a number of factors currently driving and accelerating our business. Needed decisions that build on growth in new appearing markets are offering opportunities. The time to act is now. Read more

A World in Full Acceleration

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