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Maillefer Factory System

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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Do you need a qualified concept to realize the complete factory with the lowest risk and cost? Let us introduce a new way to seize your business opportunity in both existing and new market segments.

The qualified concept to realize the complete factory with the lowest risk and cost

Maillefer works as your responsible partner for all planning, building, technology and engineering tasks until the start-up of new production lines, and quality and information systems. You get profitable production from the start, you need minimal own resources and you outsource the risk in investment planning and realization.

We know how things work in practise – combining project, product and production technology excellence in complete factory deliveries

Excellence in demanding project executions, product quality and advanced production technologies has always been our key priority. More than 80 plant definition studies and more than 4000 line deliveries are our proof of competence in realizing business ideas into profitable factories.

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Business Idea

You have noticed the emerging demand for certain cables, but are unable to meet it with your current production. You might also need more information on the lifetime of the new investment. This is where Maillefer Factory System could be the right way to proceed.

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Factory Investment Decision

We find the most profitable and sustainable production solution to complete your feasibility study. Our Plant Definition Study gives you a view on raw material flows, cable constructions, needed production processes and machinery, the main operational requirements and implementation schedule, and the size of the investment. An initial factory layout and utility consumption calculation are part of the study. Read more

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Plant Engineering

When you have got the investment decision, we can start the project. You get a dedicated project manager who is your responsible contact until production start-up. At this point, architectural design and building tasks are specified, and your factory is taking the actual shape. We can also assist you in finding the local main designer. You have all the documentation needed for the building permit application. Read more

Building Permit

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Project Start-up

After receiving the building permit, civil engineering starts with the full speed. This is the point where you need to make the initial investment for equipment.

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Implementation

Now it is time to realize your factory plan within your investment budget. We manage the project on your behalf regarding all equipment needed for production. Once the building is ready, the implementation schedule can be secured by our project management excellence. Read more

Production Start-up

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Technology Transfer & Quality System

In each delivery, the production set-up is done by us to guarantee that you get the expected performance and productivity in the predefined time. We ensure that your quality system is compliant with standards. The best industrial production practices are applied on your factory.
Read more on Technology Transfer
Read more on Quality System

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MES / ERP System

To fully utilize the possibilities of your plant, capacity and material resources are planned according to accurate real-time data and production forecasting tools of the MES / ERP System. This leads to less downtime and improved efficiency at the plant. Read more

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Production Optimization

As part of the factory delivery, we optimize your central production processes and parameters. Partnering with our maintenance and performance solutions keeps your cost, product quality and productivity at the expected level over time. Read more

Meet us at Wire & Tube China in on 23 - 26 September, 2020!

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From our blog Visit Blog

Think SMART - Act SMART!

24.6.2020

Smart Manufacturing is a step changer. Maillefer brings smart technology and plenty of new innovative equipment to Wire Düsseldorf and Wire China. Read more

Think SMART - Act SMART!

The Many Faces of Consultation III

17.6.2020

Maillefer is more than a classic equipment provider, refresher on IV tube extrusion is one of its consultation services proposed. Read more

The Many Faces of Consultation III

The Many Faces of Consultation II

10.6.2020

Maillefer is more than a classic equipment provider. Know-how, value and relationships extend beyond hardware in each and every Consultation case. Read more

The Many Faces of Consultation II

The Many Faces of Consultation

3.6.2020

With Consultations, Maillefer brings the understanding of industrial engineering into play to provide an outsider’s view and to suggest real change. Read more

The Many Faces of Consultation

COVID-19 - Maillefer's Cautious Return

2.6.2020

As the peak in the global crisis passes, Maillefer engages a cautious return to the workplace. Each Maillefer facility implements actions accordingly. Read more

COVID-19 - Maillefer's Cautious Return

FPO / FTU 14 Pay-off and Take-up

27.5.2020

New in low voltage cable production: Maillefer's new FPO / FTU 14 Pay-off and Take-up. Read more

FPO / FTU 14 Pay-off and Take-up

CMB Cutter is a Welcome Arrival for Accurate Tube Lengths

22.5.2020

Maillefer's new CMB 32 cutter is specially designed to consistently deliver lengths of medical or automotive tubes. Read more

CMB Cutter is a Welcome Arrival for Accurate Tube Lengths

BICC BERCA Secures Capacity for World-class Production

13.5.2020

Maillefer installed BICC BERCA's 1st CV extrusion line in the 90’s and ensured smooth and fast project realization through several upgrades. Read more

BICC BERCA Secures Capacity for World-class Production

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