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Pex-Al-Pex Pipe Extrusion

Nearest Maillefer contacts for USA

Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131


Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628


KN Manufacturing Solutions LLC

Fiber Optic

325 Kentucky Court
GA 30548 Hoschton

Tel: +1 404 202 9655

Cell: +1 404 202 9655


Amaral Automation Associates

Wire & Cable

1697 Warwick Ave, Suite D
RI 02889 Warwick

Tel: +1 401 405 0755


Repco Industries LLC

Wire & Cable

13299 W. Essex Ln.
Illinois 60142 Huntley

Tel: +1 847 802 4315

Cell: +1 847 274 9218


Southern Industrial Equipment

Wire & Cable

2708 Cambridge Way
TX 75092 Sherman

Tel: +1 281 844 4260

Fax: +1 903 813 0285


Butt weld high quality pipe at production speed up to 50 m/min

How to get more value?

Right capacity

How easily can you respond to market changes? Is your answer profitable enough for you? With us you can choose from three different capacity levels without compromising availability or quality of your production solution. Proactive services enhance your operations even further.

Lower production costs

Is material-efficiency important to you? Our technologies guarantee excellent centricity and high stability of your products. State-of-the-art extruders and crossheads save material and minimize scrap in your production. Versatile raw materials, that suit to your production in quality, quantity and price, are applicable on several technologies.

Sustainable products

How sustainable are your products? Purity and smoothness in layers are in the core of our solution development. With us, you can deliver more durable products that are easy to install and secure to use.

Our Way of Working

  1. Production solution iteration

    We simulate possible line configurations for different production speeds and spaces for you

  2. Installation and production start

    We supervise the installation at your premises to answer any questions which may arise. In each delivery, we do the line set-up to ensure that all our promises are fulfilled in the delivery.

  3. Investment renewal

    We help you to achieve the best production value throughout your investment lifecycle. There are several performance and upgrade services to explore new business opportunities.

Lean and proven production solution for changing market needs. Good upgradability and versatile product range guarantee a technical fit for the future.


PEX-Al-PEX pipe production system that combines the processes for making PEX and aluminum layered pipe.

How to produce a light and easy bendable pipe, which combines the properties of non-corrosive plastic and high-resistance metal?

You need a production solution that combines several technologies to obtain the best product on the market.

  • A one-shot process combining extrusion forming , welding and induction heating technologies
  • Minimal production set-ups for process repeatability and high quality
  • Reduced investment risks through an experienced partner who masters the complete process.

What you get

A complete one step solution from a single source, offering continuous high-speed production reaching up to 10 million meters per year.

  • A fully integrated forming and extrusion production center
  • Easy setups for aluminum forming and TIG or laser welding
  • Product conditioning in bars or coils. On-line efficient quality management with automatic scrap sorting.

Typical line composition

  • Inner pipe production with single layer and adhesive coating in a tandem extrusion configuration
  • Continuous aluminum feeding, roll-forming, welding, and sizing line with tooling according to DN sizes
  • Outer jacket production with adhesive coating and a single layer in a co-extrusion setup
  • Downstream calibration, cooling, drying and haul-off sections
  • Product conditioning into bars or coils, with flying saw, reception table and fully automatic dual coiler.
  • Measurement devices including diameter, wall thickness and weld seam quality
  • Pipe marking unit
  • Nomos operator interface and line supervision.
  • Gravimetric feeding for all extruders
  • Jumbo coil sizes
  • Accumulator for intermediate coil straping
  • Pipe surface finish and hole detection device
  • Surface treatment for pipe marking
  • Entire strip length aluminum feed


Line speed 50 m/min
Product range DN14 to DN63
Raw material types wide range of PEX materials, PE-RT, adhesives
Line layouts straight or U-shaped

Meet us at Wire China in Shanghai, China on 25 - 28 September, 2024!


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