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Irrigation Heavy Wall Flat Dripper Lateral Line

Nearest Maillefer contacts for USA

Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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KN Manufacturing Solutions LLC

Fiber Optic

325 Kentucky Court
GA 30548 Hoschton

Tel: +1 404 202 9655

Cell: +1 404 202 9655

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Amaral Automation Associates

Wire & Cable

1697 Warwick Ave, Suite D
RI 02889 Warwick

Tel: +1 401 405 0755

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Repco Industries LLC

Wire & Cable

13299 W. Essex Ln.
Illinois 60142 Huntley

Tel: +1 847 802 4315

Cell: +1 847 274 9218

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Southern Industrial Equipment

Wire & Cable

2708 Cambridge Way
TX 75092 Sherman

Tel: +1 281 844 4260

Fax: +1 903 813 0285

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See all contacts

These lines are designed for the production of heavy wall irrigation laterals with flat emitters.  Ease of use, reliability, performance, repeatablity, economy of material and productivity are qualities which describe the line. All components are available from a single source and offer a fully integrated solution.

How to get more value?

Right capacity

How easily can you respond to market changes? Is your answer profitable enough for you? With us you can choose from three different capacity levels without compromising availability or quality of your production solution. Proactive services enhance your operations even further.

Lower production costs

Is material-efficiency important to you? Our technologies guarantee excellent centricity and high stability of your products. State-of-the-art extruders and crossheads save material and minimize scrap in your production. Versatile raw materials, that suit to your production in quality, quantity and price, are applicable on several technologies.

Sustainable products

How sustainable are your products? Purity and smoothness in layers are in the core of our solution development. With us, you can deliver more durable products that are easy to install and secure to use.

Our Way of Working

  1. Production solution iteration

    We simulate possible line configurations for different production speeds and spaces for you

  2. Installation and production start

    We supervise the installation at your premises to answer any questions which may arise. In each delivery, we do the line set-up to ensure that all our promises are fulfilled in the delivery.

  3. Investment renewal

    We help you to achieve the best production value throughout your investment lifecycle. There are several performance and upgrade services to explore new business opportunities.

Lean and proven production solution for changing market needs. Good upgradability and versatile product range guarantee a technical fit for the future.

PIL 032-FHExtend

Production lines to make heavy wall irrigation laterals with flat drippers.

How to be profitable in producing laterals for the irrigation market?

Irrigation laterals are commodity items readily available for buyers in agriculture. Margins are tight. Manufacturing must be lean and responsive to seasonal demand in order to be profitable. 

  • Complete solution from one source
  • Ease of use for quick startups and repeatable quality
  • Full integration of components and inline QA

What you get

The PIL 032-HT Extend is a line which is optimized for high-speed, reliable production of thin wall laterals with flat emitters. Features are built-in to facilitate set-up and to recall proven configurations in order to maximize quality production.

  • Top insertion and drilling rates with minimal scrap
  • Excellent process repeatability requiring few operator adjustments
  • Precise product quality that meets market expectations with ease.

Full integration thanks to years of experience

The equipment is engineered to ensure a reliable operation over many years. The line has user friendly production features and is easy to operate. Size changes are quickly made assuring high equipment efficiency. The high output extruder is equipped with a Maillefer barrier screw with mixing extension and a barrel with unique feeding section. These features assure a stable and homogeneous output throughout the entire extruder speed range. The coiler winds irrigation pipes into coils and makes automatic coil transfers at  production speeds. The Nomos® control system features proven tools to monitor the process and to manage machine settings.

Typical line composition

  • Bowl feeder BFFD-32
  • Insertion equipment IUFD-32
  • Extruder MXC 100-30D
  • Manual screen changer
  • Extrusion head, ECH 36/55
  • Vacuum sizing trough CBI 32-6 m
  • Cooling trough, BRI 32-24 m with dryer
  • Drilling unit DUFD-32
  • Vision QC system
  • Belt haul-off, RCA 75
  • Automatic dual coiler TCA 1000
  • Operator interface, Nomos® TCP 15”

  • Optional components

    Gravimetric batch blender
  • Striping extruder NMS 20-24D 45°
  • Striping head, ECH 36/55 SL + ST
  • Water flow rate test equipment
  • Pipe marking

Specifications

Rated line speed 150 m/min
Extruder output Up to 350 kg/h of PE blends
Tube diameter range From DN12 to 22 mm
Wall thickness From 0.6 to 1.2 mm
Insertion and drilling rate Up to 900 drippers/min

Related services and solutions:

Help Request

Service instructions are transmitted. Service Support Desk including remote connection or on-site Technical Visit is agreed upon separately.

Services Request

Read more

Training

The training courses are given at your site or at our Maillefer offices. The theory is covered in a classroom while the practical training takes place on the line. For each course training material is provided.

Read more

Service Level Agreement

With regular follow-up and predefined scheduled technical visits, we ensure the best operating reliability of your line by defining the status of your equipment and checking the adequacy of the preventive maintenance program.

Read more

Spare Parts

We are committed to providing you with the best genuine spare parts and consumables. They are manufactured according to original Maillefer drawings, tested and checked with high quality criteria. We deliver them to you worldwide from our two main logistics centers in Switzerland and Finland, where we have stocked more than 30,000 different parts. We have also established remote emergency stock facilities in China, India, USA and Russia for our local customers, thus ensuring optimal delivery times. Only genuine Maillefer parts can guarantee the compatibility with your equipment and an optimum operation of your production line.

Services Request

Read more

Preventive Maintenance

Scheduled visits with a set of predefined Preventive Maintenance tasks. Recommendations for improvement of the customer's equipment maintenance plan is provided, when needed.

Read more

Royal road to demanding deliveries with the lowest total cost of ownership. High output solution to explore the market in the front row.

PIL 032-FHExplore

Production lines to make heavy wall irrigation laterals with flat drippers.

How to be even more profitable with material savings while producing laterals for the irrigation market?

Irrigation laterals are commodity items readily available for buyers in agriculture. Margins are tight. Manufacturing must be lean and responsive to seasonal demand in order to be profitable. 

  • Complete solution from one source
  • Ease of use for quick startups and repeatable quality
  • Full integration of components and inline QA

What you get

The PIL 032-HT Explore is a line which is optimized for high-speed, reliable production of thin wall laterals with flat emitters. Features are built-in to facilitate set-up and to recall proven configurations in order to maximize quality production.

  • Top insertion and drilling rates with minimal scrap
  • Excellent process repeatability requiring few operator adjustments
  • Precise product quality that meets market expectations with ease.

Full integration thanks to years of experience

The equipment is engineered to ensure a reliable operation over many years. The line has user friendly production features and is easy to operate. Size changes are quickly made assuring high equipment efficiency. The high output extruder is equipped with a Maillefer barrier screw with mixing extension and a barrel with unique feeding section. These features assure a stable and homogeneous output throughout the entire extruder speed range. The coiler winds irrigation pipes into coils and makes automatic coil transfers at  production speeds. The Nomos® control system features proven tools to monitor the process and to manage machine settings.

Typical line composition

  • Bowl feeder BFFD-32
  • Insertion equipment IUFD-32
  • Main extruder MXC 100-30D
  • Auxilliary extruders NMA 30 or MXC 45
  • Manual screen changer
  • Triple layer extrusion head ECH 36/55 TL
  • Vacuum sizing trough CBI 32-6 m
  • Cooling trough, BRI 32-24 m with dryer
  • Drilling unit DUFD-32
  • Vision QC system
  • Belt haul-off, RCA 75
  • Automatic dual coiler TCA 1000
  • Operator interface, Nomos® TCP 15”

  • Optional components

    Gravimetric batch blender
  • Striping extruder NMS 20-24D 45°
  • Striping head, ECH 36/55 SL + ST
  • Water flow rate test equipment
  • Pipe marking

Specifications

Rated line speed 150 m/min
Extruder output Up to 350 kg/h of PE blends
Tube diameter range From DN12 to 22 mm
Wall thickness From 0.6 to 1.2 mm
Insertion and drilling rate Up to 900 drippers/min

Related services and solutions:

Help Request

Service instructions are transmitted. Service Support Desk including remote connection or on-site Technical Visit is agreed upon separately.

Services Request

Read more

Training

The training courses are given at your site or at our Maillefer offices. The theory is covered in a classroom while the practical training takes place on the line. For each course training material is provided.

Read more

Service Level Agreement

With regular follow-up and predefined scheduled technical visits, we ensure the best operating reliability of your line by defining the status of your equipment and checking the adequacy of the preventive maintenance program.

Read more

Spare Parts

We are committed to providing you with the best genuine spare parts and consumables. They are manufactured according to original Maillefer drawings, tested and checked with high quality criteria. We deliver them to you worldwide from our two main logistics centers in Switzerland and Finland, where we have stocked more than 30,000 different parts. We have also established remote emergency stock facilities in China, India, USA and Russia for our local customers, thus ensuring optimal delivery times. Only genuine Maillefer parts can guarantee the compatibility with your equipment and an optimum operation of your production line.

Services Request

Read more

Preventive Maintenance

Scheduled visits with a set of predefined Preventive Maintenance tasks. Recommendations for improvement of the customer's equipment maintenance plan is provided, when needed.

Read more

Meet us at ChinaPlas in Shanghai, China on 23 - 26 April, 2024!

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