Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
Fiber Optic
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karMaillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaWould you like to reap the benefits of the most advanced and versatile power cable manufacturing system available on the market? SSCV Super Steam is a smart combination of curing processes for cable insulation and sheathing in your manufacturing system. Using our technology, you can choose from a broad range of materials to produce a wide variety of power cables.
How easily can you respond to market changes? Is your answer profitable enough for you? With us you can choose from three different capacity levels without compromising availability or quality of your production solution. Proactive services enhance your operations even further.
Is material-efficiency important to you? Our technologies guarantee excellent centricity and high stability of your products. State-of-the-art extruders and crossheads save material and minimize scrap in your production. Versatile raw materials, that suit to your production in quality, quantity and price, are applicable on several technologies.
How sustainable are your products? Purity and smoothness in layers are in the core of our solution development. With us, you can deliver more durable products that are easy to install and secure to use.
We simulate possible line configurations for different production speeds and spaces for you
We supervise the installation at your premises to answer any questions which may arise. In each delivery, we do the line set-up to ensure that all our promises are fulfilled in the delivery.
We help you to achieve the best production value throughout your investment lifecycle. There are several performance and upgrade services to explore new business opportunities.
Lean and proven production solution for changing market needs. Good upgradability and versatile product range guarantee a technical fit for the future.
Cutting-edge technology which is applicable in producing a wide array of rubber cable types
Our EPL 20 SSCV Super Steam line offers efficient manufacturing of various rubber cable types, with several curing process options
Top-of-the-line efficiency and versatility for your power cable production
Typical capacity increase compared to traditional steam line
35 %
| Voltage range | 2 – 35 kV |
| Conductor cross section Cu mm2 | 25 – 800 |
| Conductor cross section Al mm2 | 70 – 800 |
| Conductor type | Round, solid, stranded, bunched |
| Layer thicknesses | |
| Conductor screen (mm) | 0.3 – 5.0 mm |
| Insulation (mm) | 1.0 – 10 |
| Insulation screen (mm) | 0.3 – 5.0 mm |
| Max. cable weight (kg/m) | 21 |
| Max. Cable diameter (mm) | Three-layer cables 70; One (two) layer cables: 100 (130) |
| Lenght of typical line (m) | 135 |
| Extruder platform height (m) | 11 |
| Line speed, geared (m/min) | 50 |
Maillefer multi-purpose extruders are selected for processing both rubber materials and XLPE. Please note that a nitrogen supply and the necessary equipment are needed for XLPE cable production.
Rubber cables are typically produced in short lengths. It means frequent type changes, long downtime periods and raised costs. Not any more. The well known Maillefer invention for XLPE cables, Continuous Type Change is now available also for rubber cables: several cable sizes can be produced without stopping the line.
Our N2 Dry Curing Value Package provides a nitrogen supply and the necessary equipment for the dry curing process. The nitrogen atmosphere is the correct solution for cable materials which are sensitive to oxygen and moisture. Production is independent of steam availability and the costs of steam generation.
Rubber cables are typically produced in short lengths. It means frequent type changes, long downtime periods and raised costs. Not any more. The well known Maillefer invention for XLPE cables, Continuous Type Change is now available also for rubber cables: several cable sizes can be produced without stopping the line.
Our N2 Dry Curing Value Package provides a nitrogen supply and the necessary equipment for the dry curing process. The nitrogen atmosphere is the correct solution for cable materials which are sensitive to oxygen and moisture. Production is independent of steam availability and the costs of steam generation.
Royal road to demanding deliveries with the lowest total cost of ownership. High output solution to explore the market in the front row.
Produce rubber cables with the traditional steam and Super Steam curing processes, or manufacture a variety of low and medium voltage rubber and XLPE cables with the Super Steam Hybrid line and N2 Dry Curing process
Our EPL 20 SSCV Hybrid line, which is our most versatile combination of curing processes for rubber and XLPE cables, offers you
A line for your power cable production that is unbeatable in its efficiency and versatility
Typical capacity increase compared to traditional steam line
35 %
| Voltage range | 1 – 35 kV |
| Conductor cross section Cu mm2 | 25 – 800 |
| Conductor cross section Al mm2 | 70 – 800 |
| Conductor type | Round, solid, stranded, bunched |
| Layer thicknesses | |
| Conductor screen (mm) | 0.3 – 5.0 mm |
| Insulation (mm) | 1.0 – 10 |
| Insulation screen (mm) | 0.3 – 5.0 mm |
| Max. cable weight (kg/m) | 21 |
| Max. Cable diameter (mm) | Three-layer cables 70; One/two-layer cables: 130 |
| Lenght of typical line (m) | 155 |
| Extruder platform height (m) | 12-15 |
| Constructive line speed (m/min) | 50 |
Rubber cables are typically produced in short lengths. It means frequent type changes, long downtime periods and raised costs. Not any more. The well known Maillefer invention for XLPE cables, Continuous Type Change is now available also for rubber cables: several cable sizes can be produced without stopping the line.
Rubber cables are typically produced in short lengths. It means frequent type changes, long downtime periods and raised costs. Not any more. The well known Maillefer invention for XLPE cables, Continuous Type Change is now available also for rubber cables: several cable sizes can be produced without stopping the line.