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Aviation & Aerospace Wire Insulation

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 770 967 1770

Cell: +1 404 202 9655

Fax: +1 770 967 1770

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TDC (Technical Development Corporation)

Wire & Cable

11845 Vanstory Drive
NC 28078 Huntersville

Tel: +1-770-337-3347

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

4012 Washington Drive<br /> Upper Chichester
PA 19061 Philadelphia

Tel: +1 972 762 2297

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Our aviation & aerospace insulation line gives you the technology for producing special X-ETFE insulated wires with high performance. Configured in tandem dual layer or single layer, this line can process other fluropolymer materials like FEP, PFA, ETFE, etc.

How to get more value?

Right capacity

How easily can you respond to market changes? Is your answer profitable enough for you? With us you can choose from three different capacity levels without compromising availability or quality of your production solution. Proactive services enhance your operations even further.

Lower production costs

Is material-efficiency important to you? Our technologies guarantee excellent centricity and high stability of your products. State-of-the-art extruders and crossheads save material and minimize scrap in your production. Versatile raw materials, that suit to your production in quality, quantity and price, are applicable on several technologies.

Sustainable products

How sustainable are your products? Purity and smoothness in layers are in the core of our solution development. With us, you can deliver more durable products that are easy to install and secure to use.

Our Way of Working

  1. Production solution iteration

    We simulate possible line configurations for different production speeds and spaces for you

  2. Installation and production start

    We supervise the installation at your premises to answer any questions which may arise. In each delivery, we do the line set-up to ensure that all our promises are fulfilled in the delivery.

  3. Investment renewal

    We help you to achieve the best production value throughout your investment lifecycle. There are several performance and upgrade services to explore new business opportunities.

Compact quality solution for more sustainable production. Affordable investment that is easy to start and maintain in different production environments.

TEL 15XEnter

Single layer, insulation line for aviation and aerospace cables with the X-ETFE extrusion process.

Are you searching for a high quality production of aviation or aerospace cables?

Our TEL15X line with the single layer process is the answer.

  • Quality production with minimum scrap
  • Meeting aviation standards, like SPEC 55, etc.
  • Dual layer production capability with two passes.

What you get

With our solution and long experience, you will get high productivity, thanks to our knowledge of the cable process.

  • Optimum cable production with one extruder and a dual take up
  • High quality cables thanks to tight tolerances on insulation thickness, diameter, and concentricity
  • Leading technology proven worldwide.

The TEL15X line is designed for the production of sigle layer aviation and aerospace cables. All components are designed specifically for processing cables within tight tolerances using X-ETFE. Other fluoropolymers materials like FEP or PFA can also easily be processed in this line.

Typical line composition

  • Low tension driven pay-off
  • Hot-air preheater
  • Diameter gauge
  • Extruder NMA30-24D "F"
  • Crosshead ECH 4/6 "F"
  • Cooling line
  • Diameter gauge / spark-tester
  • Wheel capstan
  • Hard marking
  • Lump detector
  • Accumulator
  • Dual take-up
  • PSU line control (Nomos & S7)

Specifications

Inlet stranded conductor diameter AWG30-AWG12
Diameter over insulation max. 2.5 mm
Constructional line speed 20-200 m/min
Main insulation materials X-ETFE
Other materials ETFE, FEP, PFA

Lean and proven production solution for changing market needs. Good upgradability and versatile product range guarantee a technical fit for the future.

TEL 25XExtend

High performance insulation line for aviation and aerospace cables with the X-ETFE extrusion process. Cables can be produced in single or dual layers.

Are you searching for a high quality production of aviation or aerospace cables?

Our TEL25X line with the single or dual layer process is the answer.

  • Continuous quality production with minimum scrap
  • Meeting aviation standards, like SPEC 55, etc.
  • Line design that maximizes production uptime and avoids two passages for the dual layer.

What you get

With our solution and long experience, you will get high productivity, thanks to our knowledge of the cable process.

  • High performance cable production with two extruders in tandem and a dual take up
  • High quality cables thanks to tight tolerances on insulation thickness, diameter, and concentricity
  • Leading technology proven worldwide.

The TEL25X line is designed for the production of single or dual layer aviation and aerospace cables. All components are designed specifically for processing cables within tight tolerances using X-ETFE. Other fluoropolymer materials like FEP or PFA are also easily processed on this line.

Typical line composition

  • Low tension driven pay-off
  • Hot-air preheater
  • Diameter gauge
  • First layer extruder NMA30-24D"F"
  • Crosshead ECH 4/6 "F"
  • Start up capstan
  • Diameter gauge / spark tester
  • Second layer extruder NMA30-24D"F"
  • Crosshead ECH 4/6 "F"
  • Cooling line
  • Diameter gauge / spark-tester
  • Wheel capstan
  • Hard marking
  • Lump detector
  • Accumulator
  • Dual take-up
  • PSU line control (Nomos & S7)

Specifications

Inlet stranded conductor diameter AWG30-AWG12
Diameter over insulation max. 2.5 mm
Constructional line speed 20-200 m/min
Main insulation materials X-ETFE
Other materials ETFE, FEP, PFA

Meet us at wire Southeast ASIA 2017 in Bangkok, Thailand on 19 - 21 September, 2017!

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