Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655com;ol.;nms;n/k;ine;iem;i.n;kar
Maillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131om;a.c;rus;efe;ill;/ma;jon
Maillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628om;d.c;dar;tan;s-s;avi;w/d;cho;jza
Our Line Control Autocure 4.1 ensures optimum capacity and high dilectric strength with minimum production cost.
Our Line Control Autocure 4.1 consists of a Line Control Unit (LCU) with a fail safe PLC, an industrial field bus for controlling distributed I/O and drives, a user friendly movable control panel with a Siemens touch screen, a NOMOS Process Supervision Unit (PSU), an Uninterruptible Power Supply (UPS) for PSU (5 – 10 minutes), and a remote PSU unit.
The LCU hardware is based on the Siemens PLC. The software contains all logical sequences and calculations for performing. The process sequence control function is an important benefit, which ensures high cable quality during ramps maximizing the amount of quality cable from start to finish of the process and reducing the need for operator supervision. To initiate process sequences, the operator only has to click the corresponding button, the alternatives being START (slow speed), PROD (production speed), SLOW (e.g. for reel change), and END (automatic after curing and cooling). Synchronization of all machines is based on an actual process sequence phase. The line control also takes care of the extruder and tube heating temperature, as well as the logics and interlocking of machines, valves, pumps, and the system diagnostic of hardware modules and bus nodes.
The PSU consists of an industrial PC connected to a PLC and software developed for cable production supervision. The PSU's highly interactive interface ensures quick settings, high quality repeatable production, complete alarm control, controlled maintenance and historical reporting for production management. The PSU and its two flat displays is placed in a separate control room. One display is for normal operation while the other displays the process status.
The has PSU modular functionalities, such as process monitoring, an alarm system, production history, a recipe system, time based data logging, and areporting system. The PSU Remote Control Unit can be placed in a comfortable location on the line. It includes a touch PC and it functions in parallel with the PSU computer.
The remote service connection is made in a secure way via internet or GPRS/EDGE connection. It gives the possibility to make remote service, diagnostic, software update and troubleshooting functions for the line automation system, almost in a similar way as with a local connection. The remote service includes the required hardware and the functionality tests of the connection. If the GPRS/EDGE connection is used, the customer must provide the required SIM-card. The price of the remote service is negotiated case by case.
The productivity of an optical cable manufacturing line can be improved significantly by increasing line speed. Our buffering process has set totally new limits for the line speeds. When traditional manufacturing speeds have been increased by 300%, obvious process items must be redefined. Read more
Between January 5 to 8, 2019 in UAE, you'll find Maillefer and Davis-Standard sharing a stand at Arabplast 2019. Register, join us, and benefit from the synergies found in our plastic extrusion solutions. Read more
Between December 5 to 7, 2018 in Long Beach, California, USA, you'll find the latest in micro-drip irrigation lateral manufacturing. Learn more, for example, about the competitive advantage with mini-flat verses tape. Read more
A Cable Technology Package (CTP) is developed especially for High & Extra High Voltage Subsea Cable (AC) Flexible Vulcanized Joints (FVJ). The CTP was presented at the wire 2018 exhibition. Read more
Maillefer continues to take steps in the digitalization of manufacturing and introduces Smart Factory and Virtual Reality experience for realtime optimization of production. Read more
How is digitalization shaping the future of production in the wire, cable and pipe industry? Maillefer Smart Factory is opening up a great platform of opportunities for modern manufacturing. Read more
The new three layer crosshead ECH 12/20 DL + skin is designed especially for photovoltaic, train cables and building wire applications. The crosshead is designed to meet the toughest requirements in the variety of material selection in the photovoltaic applications. Read more
A measure of how successful a system operates is to consider the probability of how well each part will run. Seek out a high measure of it when making your future equipment purchases. Read more