Change country to:

Search results

Line Control Autocure 4.1

Nearest Maillefer contacts for USA

Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

om;a.c;rus;efe;ill;/ma;jon

Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

om;d.c;dar;tan;s-s;avi;w/d;cho;jza

KN Manufacturing Solutions LLC

Fiber Optic

325 Kentucky Court
GA 30548 Hoschton

Tel: +1 404 202 9655

Cell: +1 404 202 9655

com;ol.;nms;n/k;ine;iem;i.n;kar

Amaral Automation Associates

Wire & Cable

1697 Warwick Ave, Suite D
RI 02889 Warwick

Tel: +1 401 405 0755

om;n.c;tio;oma;aut;ral;ama;es/;sal

Repco Industries LLC

Wire & Cable

13299 W. Essex Ln.
Illinois 60142 Huntley

Tel: +1 847 802 4315

Cell: +1 847 274 9218

com;es.;tri;dus;oin;epc;s/r;otu;nli

Southern Industrial Equipment

Wire & Cable

2708 Cambridge Way
TX 75092 Sherman

Tel: +1 281 844 4260

Fax: +1 903 813 0285

net;ns.;tio;olu;ons;usi;xtr;y/e;tro

Fully optimized process control from start-up to ramp down

Our Line Control Autocure 4.1 ensures optimum capacity and high dilectric strength with minimum production cost.

Upgrading?

Show Hide

Line Control Automation Upgrade

Your line risks a complete shut down because of obsolete line control technology. Don't keep your customers waiting and let your reputation suffer.

Human Machine Interface Upgrade

Obsolete human-machine interface technology is putting your line at risk of a complete shut down. Don't keep your customers waiting and let your reputation suffer.

Description

Our Line Control Autocure 4.1 consists of a Line Control Unit (LCU) with a fail safe PLC, an industrial field bus for controlling distributed I/O and drives, a user friendly movable control panel with a Siemens touch screen, a NOMOS Process Supervision Unit (PSU), an Uninterruptible Power Supply (UPS) for PSU (5 – 10 minutes), and a remote PSU unit.

Process sequences
The LCU hardware is based on the Siemens PLC. The software contains all logical sequences and calculations for performing. The process sequence control function is an important benefit, which ensures high cable quality during ramps maximizing the amount of quality cable from start to finish of the process and reducing the need for operator supervision. To initiate process sequences, the operator only has to click the corresponding button, the alternatives being START (slow speed), PROD (production speed), SLOW (e.g. for reel change), and END (automatic after curing and cooling). Synchronization of all machines is based on an actual process sequence phase. The line control also takes care of the extruder and tube heating temperature, as well as the logics and interlocking of machines, valves, pumps, and the system diagnostic of hardware modules and bus nodes.

The PSU consists of an industrial PC connected to a PLC and software developed for cable production supervision. The PSU's highly interactive interface ensures quick settings, high quality repeatable production, complete alarm control, controlled maintenance and historical reporting for production management. The PSU and its two flat displays is placed in a separate control room. One display is for normal operation while the other displays the process status.

The has PSU modular functionalities, such as process monitoring, an alarm system, production history, a recipe system, time based data logging, and areporting system. The PSU Remote Control Unit can be placed in a comfortable location on the line. It includes a touch PC and it functions in parallel with the PSU computer.

Remote service
The remote service connection is made in a secure way via internet or GPRS/EDGE connection. It gives the possibility to make remote service, diagnostic, software update and troubleshooting functions for the line automation system, almost in a similar way as with a local connection. The remote service includes the required hardware and the functionality tests of the connection. If the GPRS/EDGE connection is used, the customer must provide the required SIM-card. The price of the remote service is negotiated case by case.

Options

  • Remote PSU unit
  • Remote PSU unit with cabinet
  • Cure Calculation Program NCC
  • Cure Calculation Program NSS
  • Interface box for line machine
  • Remote service connection
  • Sikora X-RAY integration
  • Zumbach RAYEX integration
  • Profibus/Profinet field cable
  • Upgrade engineering
  • Auxiliary control box

Meet us at Wire Dusseldorf in Düsseldorf, Germany on 15 - 19 April, 2024!

ChinaPlas

Read more

NPE

Read more

Wire China

Read more

IWCS

Read more

Wire India

Read more

From our blog Visit Blog

Wanma Cable Produces for a Greener Future

22.3.2024

Wanma Cable has hybrid ability for producing both classic XLPE power cables and ones made of PP-TPE reserved for green energy. Thanks to the important development efforts realized on our CV extrusion line. Read more

Wanma Cable Produces for a Greener Future

When Selecting an Extrusion Screw Becomes a Sustainable Choice

22.2.2024

There's a choice to be made when balancing screw performance to processing requirements. A perfect set of screw parameters may translate to energy savings Read more

When Selecting an Extrusion Screw Becomes a Sustainable Choice

Taking the Turn with Tubes for EV

12.2.2024

The move from Internal Combustion Engine (ICE) vehicles towards ones driven by alternative energy sources is in full swing. Nations have targeted a complete phase out in 2050 with an end for all new cars in 2035 (i.e. the Declaration of Glasgow). Several countries have undertaken more aggressive measures to accelerate the transition, notably Norway and Singapore. Hybrid, battery and fuel cell Electric Vehicle (EV) production is gearing up in factories around the world. The arrival of the new technology is sending waves of change along the entire supply chain. Read more

Taking the Turn with Tubes for EV

Davis-Standard successfully completes acquisition of ETG

31.1.2024

Read more

Davis-Standard successfully completes acquisition of ETG

State-of-the-Art-Highlights-Crosshead

24.1.2024

Extrude small diameter fluoropolymer medical tubes with this new model ECH 5/10 F crosshead. Precision, quality and long production runs qualify this component. Read more

State-of-the-Art-Highlights-Crosshead

We Build a Sustainable World

18.1.2024

Our innovations allow customers to do “more with less”, which is fundamental in building a more sustainable world. It's all about succeeding in the transition and how it applies to the ability to operate with social responsibility. Read more

We Build a Sustainable World

It's Time to Meet - Stop by Our Booth

16.1.2024

Stop by and meet with Maillefer at any of the industry events during 2024. We invite you to arrange your meeting with us before the show takes place. Read more

It's Time to Meet - Stop by Our Booth

Will Smart Cable Factories House Mini Data Centers?

27.12.2023

We see AI within factories as essential for further developments in quality control. Getting the needed calculating power is where fog computing comes into play. Read more

Will Smart Cable Factories House Mini Data Centers?

Share by email

[object Object]