Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
Fiber Optic
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karMaillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaOur Line Control Autocure 4.1 ensures optimum capacity and high dilectric strength with minimum production cost.
Our Line Control Autocure 4.1 consists of a Line Control Unit (LCU) with a fail safe PLC, an industrial field bus for controlling distributed I/O and drives, a user friendly movable control panel with a Siemens touch screen, a NOMOS Process Supervision Unit (PSU), an Uninterruptible Power Supply (UPS) for PSU (5 – 10 minutes), and a remote PSU unit.
Process sequences
The LCU hardware is based on the Siemens PLC. The software contains all logical sequences and calculations for performing. The process sequence control function is an important benefit, which ensures high cable quality during ramps maximizing the amount of quality cable from start to finish of the process and reducing the need for operator supervision. To initiate process sequences, the operator only has to click the corresponding button, the alternatives being START (slow speed), PROD (production speed), SLOW (e.g. for reel change), and END (automatic after curing and cooling). Synchronization of all machines is based on an actual process sequence phase. The line control also takes care of the extruder and tube heating temperature, as well as the logics and interlocking of machines, valves, pumps, and the system diagnostic of hardware modules and bus nodes.
The PSU consists of an industrial PC connected to a PLC and software developed for cable production supervision. The PSU's highly interactive interface ensures quick settings, high quality repeatable production, complete alarm control, controlled maintenance and historical reporting for production management. The PSU and its two flat displays is placed in a separate control room. One display is for normal operation while the other displays the process status.
The has PSU modular functionalities, such as process monitoring, an alarm system, production history, a recipe system, time based data logging, and areporting system. The PSU Remote Control Unit can be placed in a comfortable location on the line. It includes a touch PC and it functions in parallel with the PSU computer.
Remote service
The remote service connection is made in a secure way via internet or GPRS/EDGE connection. It gives the possibility to make remote service, diagnostic, software update and troubleshooting functions for the line automation system, almost in a similar way as with a local connection. The remote service includes the required hardware and the functionality tests of the connection. If the GPRS/EDGE connection is used, the customer must provide the required SIM-card. The price of the remote service is negotiated case by case.
Meet us at Chinaplas in Shenzen, China; New venue and date because of COVID-19 on 13 - 17 April, 2021!
NPE 2021 |
Orlando, FL, USA |
17 - 21 May, 2021 |
Read more |
Wire Russia |
Moscow |
18 - 11 June, 2021 |
Read more |
Wire India |
Mumbai |
08 - 10 September, 2021 |
Read more |
Wire Southeast Asia |
Bangkok, Thailand |
22 - 24 September, 2021 |
Read more |
Interwire 2021 |
Atlanta, GA, USA |
26 - 27 October, 2021 |
Read more |
IWCS 2021 |
Orlando, Florida |
31 October - 03 November, 2021 |
Read more |
17.2.2021
Data gathering and data monitoring is a clear trend in the process industry. Smart Monitoring gives you many benefits and a leading edge with your end customers. Read more
3.2.2021
The global cable and tube industries have several great opportunities lying ahead, and technology plays a key role in driving them to success. Read more
20.1.2021
The ECH 5/50 ML is a versatile multi-layer head for the production of automobile fuel, vapor return, battery cooling tubes, and more. Available for up to six layers, for both smooth or corrugated tubes. Read more
6.1.2021
Maillefer’s multi-layer co-extrusion cell provides the maximum flexibility needed to produce the automotive or technical tubes in demand today, as well as for tomorrow. The key lies at the heart of our five or six single-screw extruder array. Read more
29.12.2020
Maillefer strengthens its support and presence in India by introducing local manufacturing and supply of brand name technology destined to low voltage wire & cable manufacturers within the region. Read more
18.12.2020
Maillefer extends its warmest wishes during this Holiday Season and into the New Year. We thank you for your continued trust and collaboration as we share in the promise of change to come. Read more
16.12.2020
Migrating towards renewable energy generation is driving the need for strengthening the distribution grid. HVDC cables are making the connections to bring power to you. Read more
2.12.2020
The productivity of optical cable manufacturing can increase with higher line speeds. However, the higher speeds call for more precise process control. Smart buffering brings production to new levels. Read more