Nearest Maillefer contacts for USA
Maillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaKN Manufacturing Solutions LLC
Fiber Optic
325 Kentucky Court
GA 30548 Hoschton
Tel: +1 404 202 9655
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karAmaral Automation Associates
Wire & Cable
1697 Warwick Ave, Suite D
RI 02889 Warwick
Tel: +1 401 405 0755
om;n.c;tio;oma;aut;ral;ama;es/;salRepco Industries LLC
Wire & Cable
13299 W. Essex Ln.
Illinois 60142 Huntley
Tel: +1 847 802 4315
Cell: +1 847 274 9218
com;es.;tri;dus;oin;epc;s/r;otu;nliSouthern Industrial Equipment
Wire & Cable
2708 Cambridge Way
TX 75092 Sherman
Tel: +1 281 844 4260
Fax: +1 903 813 0285
net;ns.;tio;olu;ons;usi;xtr;y/e;troOur Line Control Autocure 4.1 ensures optimum capacity and high dilectric strength with minimum production cost.
Our Line Control Autocure 4.1 consists of a Line Control Unit (LCU) with a fail safe PLC, an industrial field bus for controlling distributed I/O and drives, a user friendly movable control panel with a Siemens touch screen, a NOMOS Process Supervision Unit (PSU), an Uninterruptible Power Supply (UPS) for PSU (5 – 10 minutes), and a remote PSU unit.
Process sequences
The LCU hardware is based on the Siemens PLC. The software contains all logical sequences and calculations for performing. The process sequence control function is an important benefit, which ensures high cable quality during ramps maximizing the amount of quality cable from start to finish of the process and reducing the need for operator supervision. To initiate process sequences, the operator only has to click the corresponding button, the alternatives being START (slow speed), PROD (production speed), SLOW (e.g. for reel change), and END (automatic after curing and cooling). Synchronization of all machines is based on an actual process sequence phase. The line control also takes care of the extruder and tube heating temperature, as well as the logics and interlocking of machines, valves, pumps, and the system diagnostic of hardware modules and bus nodes.
The PSU consists of an industrial PC connected to a PLC and software developed for cable production supervision. The PSU's highly interactive interface ensures quick settings, high quality repeatable production, complete alarm control, controlled maintenance and historical reporting for production management. The PSU and its two flat displays is placed in a separate control room. One display is for normal operation while the other displays the process status.
The has PSU modular functionalities, such as process monitoring, an alarm system, production history, a recipe system, time based data logging, and areporting system. The PSU Remote Control Unit can be placed in a comfortable location on the line. It includes a touch PC and it functions in parallel with the PSU computer.
Remote service
The remote service connection is made in a secure way via internet or GPRS/EDGE connection. It gives the possibility to make remote service, diagnostic, software update and troubleshooting functions for the line automation system, almost in a similar way as with a local connection. The remote service includes the required hardware and the functionality tests of the connection. If the GPRS/EDGE connection is used, the customer must provide the required SIM-card. The price of the remote service is negotiated case by case.
17.7.2024
The KWS, KWI for profile, and TUT join the family of coilers / reelers / take-ups best suited for winding pipe, tube and profile. They offer the right fit for the right job. Read more
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This new compact take-up is designed especially for small fiber optic jacketing lines. The machine is optimized for light weight and flexible products like drop cables and premise cables. Read more
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Maillefer is proud to drive changes taking place in our industry. It feels like magic, filled with excitement, when innovations are at their best! Master more with less. Read more
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An extrusion process involves various factors to minimize environmental impact and resource consumption. Maillefer favors exchange that focus on maximizing efficiency. Read more
12.6.2024
Critical S5 PLC components are proving to be nearly impossible to find anywhere on the world’s markets. Are you ready to face the increasing probability of a breakdown? Read more
6.6.2024
Stack-up your chances when co-extruding. Formulations and rheology are a moving target. An analytical approach means offering more than just extrusion equipment. Read more
29.5.2024
Be ready with this perfect solution for medium- and high-voltage PP insulated cable production. Short residence times and streamlined flow channels are just the beginning of what this crosshead offers. Read more