Nearest Maillefer contacts for USA
Maillefer North America
Pipe & Tube
Neil H. Macdonald<br />
<br />
Tel: 423·480·4517
t;.ne;fer;lle;mai;ld/;ona;acd;l.m;neiMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaKN Manufacturing Solutions LLC
Fiber Optic
325 Kentucky Court
GA 30548 Hoschton
Tel: +1 404 202 9655
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karAmaral Automation Associates
Wire & Cable
1697 Warwick Ave, Suite D
RI 02889 Warwick
Tel: +1 401 405 0755
om;n.c;tio;oma;aut;ral;ama;es/;salRepco Industries LLC
Wire & Cable
13299 W. Essex Ln.
Illinois 60142 Huntley
Tel: +1 847 802 4315
Cell: +1 847 274 9218
com;es.;tri;dus;oin;epc;s/r;otu;nliSouthern Industrial Equipment
Wire & Cable
2708 Cambridge Way
TX 75092 Sherman
Tel: +1 281 844 4260
Fax: +1 903 813 0285
net;ns.;tio;olu;ons;usi;xtr;y/e;troOur Line Control Autocure 4.1 ensures optimum capacity and high dilectric strength with minimum production cost.
Our Line Control Autocure 4.1S (slimline) provides control of the line, monitoring of the machines, production follow-up and a user friendly operator interface. It also enables productio enhancments and ensures production reliability of the line as well as the quality of the final product.
The line control consists of a Line Control Unit (LCU) with a fail safe Siemens PLC, an industrial field bus for controlling distributed I/O and drives, a user friendly movable control panel with a Siemens touch panel. The software contains all logical sequences and calculations for performing.
Process sequences
The process sequence control function is an important benefit which ensures high cable quality during ramps maximizing the amount of quality cable from the start to finish of the process and reducing the need for operator supervision. To initiate a process sequence, the operator only has to click the corresponding button, the alternatives being START (slow speed), PROD (production speed), SLOW (e.g. for reel change), and END (automatic after curing and cooling).
Synchronisation of all machines
When a sequence has been selected, the control automatically synchronizes the line speed and the curing tube temperature to be suitable for that particular phase of the process. The line control also takes care of the extruder and tube heating temperature, as well as the logics and interlocking of machines, valves, pumps, and the system diagnostic of hardware modules and bus nodes.
The user friendly man-machine interface is implemented with a Siemens touch panel. The main features of the operator interface include simple process monitoring with measurements, state displays, setvalue and command handling, basic alarm handling showing active alarms with clear texts, and a basic recipe system whcih enables production parameters to be saved and recalled when required. Note: our NCC/NCS calculations can not be automatically linked to the Siemens touch panel recipe handling.
7.10.2026
The KWB is an automatic dual coiler/reeler engineered to wind tube onto Maillefer stainless steel turrets for self-supported coils or onto customer reels. It especially responds well to wind medical tube but also excels with small-diameter tube and specialty tubes. Read more
23.9.2026
At Maillefer, we don’t just deliver solutions; we forge lasting partnerships. Our House of Experts model includes the ability to strengthen ties and build upon shared journeys. It goes beyond advanced technologies. Read more
16.9.2026
Over the past 30 years, Maillefer has delivered and started hundreds of catenary continuous vulcanization (CCV) lines globally. We can confirm that successful cable quality needs a perfect interaction between all the various components in a CCV line. To that end, Maillefer and Sikora GmbH, invented a means for securing the cable quality for both past delivered CCV lines and those to be delivered in the future. They named the device Siccon 600. Read more
9.9.2026
In today’s business environment, we continuously adapt our solutions, tactics, and technologies to navigate and optimize the steps ahead. It is essential, as a leader, to shape your markets, business drivers, and the technology that enables future success. Read more
2.9.2026
The productivity of an optical cable manufacturing line can be significantly improved by increasing line speed. The buffering process has introduced entirely new limits for these speeds, making the start-up procedure increasingly important. A rapid ramp-up to production speed may generate substantial scrap before the process stabilizes. Read more
19.8.2026
KWB 600 Dual Coiler for TubeThe KWB is an automatic dual coiler/ reeler engineered to wind tube onto Maillefer stainless steel turrets for self-supported coils or onto customer reels. It especially responds well to wind medical tube but also excels with small diameter tubes and specialty tubes. Read more
5.8.2026
The insulation process of high-voltage submarine cables can be considered a complex process. In our efforts to simplify, we have brought real benefit when installing the Maillefer Round Curing technology. The theoretical and calculated results, together with R&D line testing, have now proven accurate on several VCV lines installed globally. Read more
22.7.2026
The Maillefer IV medical tube extrusion line remains our classic product. It’s what customers have long asked for. It’s what we continue to deliver – high-performance fully equipped lines, from extrusion to coiling, dedicated to produce soft intravenous tube for the big names in the industry. Yet, today’s landscape has changing. There is so much more to offer. Read more
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