Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 770 967 1770
Cell: +1 404 202 9655
Fax: +1 770 967 1770com;ol.;nms;n/k;ine;iem;i.n;kar
Maillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131om;a.c;rus;efe;ill;/ma;jon
Maillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628om;d.c;dar;tan;s-s;avi;w/d;cho;jza
Our Line Control Autocure 4.1 ensures optimum capacity and high dilectric strength with minimum production cost.
Our Line Control Autocure 4.1S (slimline) provides control of the line, monitoring of the machines, production follow-up and a user friendly operator interface. It also enables productio enhancments and ensures production reliability of the line as well as the quality of the final product.
The line control consists of a Line Control Unit (LCU) with a fail safe Siemens PLC, an industrial field bus for controlling distributed I/O and drives, a user friendly movable control panel with a Siemens touch panel. The software contains all logical sequences and calculations for performing.
The process sequence control function is an important benefit which ensures high cable quality during ramps maximizing the amount of quality cable from the start to finish of the process and reducing the need for operator supervision. To initiate a process sequence, the operator only has to click the corresponding button, the alternatives being START (slow speed), PROD (production speed), SLOW (e.g. for reel change), and END (automatic after curing and cooling).
Synchronisation of all machines
When a sequence has been selected, the control automatically synchronizes the line speed and the curing tube temperature to be suitable for that particular phase of the process. The line control also takes care of the extruder and tube heating temperature, as well as the logics and interlocking of machines, valves, pumps, and the system diagnostic of hardware modules and bus nodes.
The user friendly man-machine interface is implemented with a Siemens touch panel. The main features of the operator interface include simple process monitoring with measurements, state displays, setvalue and command handling, basic alarm handling showing active alarms with clear texts, and a basic recipe system whcih enables production parameters to be saved and recalled when required. Note: our NCC/NCS calculations can not be automatically linked to the Siemens touch panel recipe handling.
A Cable Technology Package (CTP) is developed especially for High & Extra High Voltage Subsea Cable (AC) Flexible Vulcanized Joints (FVJ). The CTP was presented at the wire 2018 exhibition. Read more
Maillefer continues to take steps in the digitalization of manufacturing and introduces Smart Factory and Virtual Reality experience for realtime optimization of production. Read more
How is digitalization shaping the future of production in the wire, cable and pipe industry? Maillefer Smart Factory is opening up a great platform of opportunities for modern manufacturing. Read more
The new three layer crosshead ECH 12/20 DL + skin is designed especially for photovoltaic, train cables and building wire applications. The crosshead is designed to meet the toughest requirements in the variety of material selection in the photovoltaic applications. Read more
A measure of how successful a system operates is to consider the probability of how well each part will run. Seek out a high measure of it when making your future equipment purchases. Read more
Oriental had a demand to produce nylon reinforced tubing for vehicle air brakes. Seizing the opportunity, they acquired a dual layer tandem extrusion line. Shortly after production began, a new demand arrived that only needed some additional head tooling to satisfy. Read more
We wanted more performance from our extrusion lines for soft PVC intravenous (IV) tube and we got it. The jump is considerable, thanks to more cooling, more melt and more speed. Read more