Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
Fiber Optic
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karMaillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaOur Line Control Autocure 4.1 ensures optimum capacity and high dilectric strength with minimum production cost.
Our Line Control Autocure 4.1S (slimline) provides control of the line, monitoring of the machines, production follow-up and a user friendly operator interface. It also enables productio enhancments and ensures production reliability of the line as well as the quality of the final product.
The line control consists of a Line Control Unit (LCU) with a fail safe Siemens PLC, an industrial field bus for controlling distributed I/O and drives, a user friendly movable control panel with a Siemens touch panel. The software contains all logical sequences and calculations for performing.
Process sequences
The process sequence control function is an important benefit which ensures high cable quality during ramps maximizing the amount of quality cable from the start to finish of the process and reducing the need for operator supervision. To initiate a process sequence, the operator only has to click the corresponding button, the alternatives being START (slow speed), PROD (production speed), SLOW (e.g. for reel change), and END (automatic after curing and cooling).
Synchronisation of all machines
When a sequence has been selected, the control automatically synchronizes the line speed and the curing tube temperature to be suitable for that particular phase of the process. The line control also takes care of the extruder and tube heating temperature, as well as the logics and interlocking of machines, valves, pumps, and the system diagnostic of hardware modules and bus nodes.
The user friendly man-machine interface is implemented with a Siemens touch panel. The main features of the operator interface include simple process monitoring with measurements, state displays, setvalue and command handling, basic alarm handling showing active alarms with clear texts, and a basic recipe system whcih enables production parameters to be saved and recalled when required. Note: our NCC/NCS calculations can not be automatically linked to the Siemens touch panel recipe handling.
13.9.2023
Attain concentricity levels of 97% and more with the ACDH auto centering extrusion head for cable insulation or jacketing. Adjust wall thickness automatically. Read more
29.8.2023
Saying that there is interest for PP-TPE insulated cables is an understatement. Sustainability, is one reason. Our hybrid extrusion line for the production of XLPE and PP-TPE power cables is here! Read more
22.8.2023
Shanghai, Novi (MI), Orlando (FL), Bangkok are the cities hosting trade shows where we exhibit this September. See our calendar below. Arrange a one-to-one meeting with us right now. Read more
10.8.2023
Maillefer continues to commit to and demonstrate sustainable value in how we operate and in the performance of our technology,” states Lars Fagerholm following the company's ISO 14001 certification. Read more
7.7.2023
As with any company who needs to reach out to its customers over long distances, Maillefer has a secure and fast way of bringing you remote assistance. It is likened to having your own virtual technical support team on hand. Solve problems quickly with a substantial gain of time and efficiency. Read more
26.6.2023
Thousands of extrusion lines and components delivered over the decades carry the Maillefer name. Over time they require effective ways to keep running at the highest levels. Here are some of the ways. Read more
13.6.2023
Our NCC curing calculation tool migrates to an easily accessible web-based software. Optimize production speeds and share simulations between sites with increasing ease. Read more
5.6.2023
Few major producers occupy the oil & gas pipe niche. They seek innovative extrusion solutions to meet the increasingly stringent requirements in the field. Read more