Change country to:

Search results

Line Control Autocure 4.1S

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655

com;ol.;nms;n/k;ine;iem;i.n;kar

Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

om;a.c;rus;efe;ill;/ma;jon

Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

om;d.c;dar;tan;s-s;avi;w/d;cho;jza

Fully optimized process control from start-up to ramp down

Our Line Control Autocure 4.1 ensures optimum capacity and high dilectric strength with minimum production cost.

Upgrading?

Show Hide

Human Machine Interface Upgrade

Obsolete human-machine interface technology is putting your line at risk of a complete shut down. Don't keep your customers waiting and let your reputation suffer.

Line Control Automation Upgrade

Your line risks a complete shut down because of obsolete line control technology. Don't keep your customers waiting and let your reputation suffer.

Description

Our Line Control Autocure 4.1S (slimline) provides control of the line, monitoring of the machines, production follow-up and a user friendly operator interface. It also enables productio enhancments and ensures production reliability of the line as well as the quality of the final product.

The line control consists of a Line Control Unit (LCU) with a fail safe Siemens PLC, an industrial field bus for controlling distributed I/O and drives, a user friendly movable control panel with a Siemens touch panel. The software contains all logical sequences and calculations for performing.

Process sequences
The process sequence control function is an important benefit which ensures high cable quality during ramps maximizing the amount of quality cable from the start to finish of the process and reducing the need for operator supervision. To initiate a process sequence, the operator only has to click the corresponding button, the alternatives being START (slow speed), PROD (production speed), SLOW (e.g. for reel change), and END (automatic after curing and cooling).

Synchronisation of all machines
When a sequence has been selected, the control automatically synchronizes the line speed and the curing tube temperature to be suitable for that particular phase of the process. The line control also takes care of the extruder and tube heating temperature, as well as the logics and interlocking of machines, valves, pumps, and the system diagnostic of hardware modules and bus nodes.

The user friendly man-machine interface is implemented with a Siemens touch panel. The main features of the operator interface include simple process monitoring with measurements, state displays, setvalue and command handling, basic alarm handling showing active alarms with clear texts, and a basic recipe system whcih enables production parameters to be saved and recalled when required. Note: our NCC/NCS calculations can not be automatically linked to the Siemens touch panel recipe handling.

Options

  • Cure Calculation Program NCC OFFline
  • Cure Calculation Program NSS OFFline
  • Interface box for line machines
  • Remote service connection
  • Profibus/Profinet field cable
  • Auxiliary control box

Meet us at Wire China in Shanghai, China on 26 - 29 September, 2022!

Wire Southeast Asia

Read more

IWCS 2022

Read more

K

Read more

Wire India

Read more

From our blog Visit Blog

State-of-the-Art New Reeler KWD 1250

8.6.2022

The KWD 1250 is a fully automatic dual reeler designed to wind flexible microduct pipe. Transfers from a full to an empty bobbin are done without operator intervention and with the line running at full production speed without interruption. Read more

State-of-the-Art New Reeler KWD 1250

State-of-the-Art New Reeler KWS 1450 for Pipe & Tube

20.5.2022

The KWS 1450 is a single reeler designed to wind flexible microduct pipe. When coupled to an accumulator, the manual transfers from a full bobbin to an empty one allow the line to continue at full production speed without any interruption. Read more

State-of-the-Art New Reeler KWS 1450 for Pipe & Tube

LV Cable Extrusion Value

29.4.2022

There are several value drivers that concern the solutions we provide. In the area of extrusion, we cite the capacity and quality of the final product. Equally important is reduced production costs. Read more

LV Cable Extrusion Value

Your Choice of Pipe Cutters

19.4.2022

There is a cutter for each Pipe &amp; Tube application that Maillefer delivers. Cutting design, safe access, and ergonomic handling all play their roles in ensuring the quality of finished product. Maillefer proposes a choice of different of cutters best suited for the job. Read more

Your Choice of Pipe Cutters

More on Staying in the Game with a Value Package

14.4.2022

What opportunities lie ahead for single layer PEX or multi-layer composite pipes? Within our portfolio of extrusion lines, we include a series of improvements introduced throughout a long history of supplying customers. What were first special options have become standard on newer lines. Read more

More on Staying in the Game with a Value Package

Stay in the Game with Lump and Hole Detection

11.4.2022

What opportunities lie ahead for single layer PEX or multi-layer composite pipes? Within our portfolio of extrusion lines, we include a series of improvements introduced throughout a long history of supplying customers. What were first special options have become standard on newer lines. Read more

Stay in the Game with Lump and Hole Detection

Stop by our booth

31.3.2022

Stop by and meet with Maillefer at any of the industry events during 2022. We invite you to arrange your meeting with us before the show takes place. Read more

Stop by our booth

RVPP on Catenary Lines - Great success at Fulgor

30.3.2022

After the excellent results achieved with Round Value Package Premium (RVPP/MRC) installed on multiple vertical lines, it was time to offer this technology for catenary lines. A new state of the art high-performance CCV line installed at Fulgor SA, part of Hellenic Cables, provided an ideal start for this technological first. Read more

RVPP on Catenary Lines - Great success at Fulgor

Share by email

[object Object]