Nearest Maillefer contacts for USA
KN Manufacturing Solutions LLC
5464 Woodrun Ct
GA 30517 Braselton
Tel: +1 678 828 9868
Cell: +1 404 202 9655com;ol.;nms;n/k;ine;iem;i.n;kar
Maillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131om;a.c;rus;efe;ill;/ma;jon
Maillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628om;d.c;dar;tan;s-s;avi;w/d;cho;jza
Our Line Control Autocure 4.1 ensures optimum capacity and high dilectric strength with minimum production cost.
Our Line Control Autocure 4.1S (slimline) provides control of the line, monitoring of the machines, production follow-up and a user friendly operator interface. It also enables productio enhancments and ensures production reliability of the line as well as the quality of the final product.
The line control consists of a Line Control Unit (LCU) with a fail safe Siemens PLC, an industrial field bus for controlling distributed I/O and drives, a user friendly movable control panel with a Siemens touch panel. The software contains all logical sequences and calculations for performing.
The process sequence control function is an important benefit which ensures high cable quality during ramps maximizing the amount of quality cable from the start to finish of the process and reducing the need for operator supervision. To initiate a process sequence, the operator only has to click the corresponding button, the alternatives being START (slow speed), PROD (production speed), SLOW (e.g. for reel change), and END (automatic after curing and cooling).
Synchronisation of all machines
When a sequence has been selected, the control automatically synchronizes the line speed and the curing tube temperature to be suitable for that particular phase of the process. The line control also takes care of the extruder and tube heating temperature, as well as the logics and interlocking of machines, valves, pumps, and the system diagnostic of hardware modules and bus nodes.
The user friendly man-machine interface is implemented with a Siemens touch panel. The main features of the operator interface include simple process monitoring with measurements, state displays, setvalue and command handling, basic alarm handling showing active alarms with clear texts, and a basic recipe system whcih enables production parameters to be saved and recalled when required. Note: our NCC/NCS calculations can not be automatically linked to the Siemens touch panel recipe handling.
Maillefer has added a Longitudinal Tape Applicator unit into its product portfolio recently. With this unit, customers have the means to apply a radial water blocking feature for various cable types. Water blocking barriers are usually aluminium, copper or plastic based water swellable tapes. The longitudinal tape is applied during the same process as final sheath. Read more
Legend Valve & Fitting, Inc. has been in the business of providing plumbing and hydronic systems for over 30 years. The bulk of their business came from sales of copper & brass components and systems. That’s until Legend decided to explore the potential for PEX and PERT products nearly ten years ago. “And what a great decision that was,” sums up Mike Boehk, General Manager of American Legend Manufacturing, based in Michigan, USA. Read more
The TOA 32 detector helps identify die drool deposits inside the tube so you act on them before your customers do. Read more
Maillefer is launching the latest Process Supervision Unit, PSU6.1 (64bit), allowing better process control and data evaluation tools for your production and maintenance needs. Read more
Maillefer will be presenting latest innovations and know-how in wire and cable production technology at Wire Russia in Moscow on June 18-20. Come and see us at FO/B41 Read more
The Maillefer Smart Factory experience is taken to a totally new level with the latest Virtual Reality technology allowing a sense of genuine interaction not seen before! Read more
EKP50 Dual Take-ups were introduced to the market more than 30 years ago and since then more than 650 units have been delivered worldwide. Read more
Do you need both time and a place to study a polymer's processability? Or maybe run bleed tests, or try another extrusion screw in a different size machine? Read more