Change country to:

Search results

Line Control Autoextrusion 4.1

Nearest Maillefer contacts for USA

Maillefer North America

Pipe & Tube

#1 Extrusion Drive<br />
CT 06379 Pawcatuck

Tel: +1 860 625 48 45

com;rd.;nda;sta;is-;dav;uk/;jwn

Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

om;d.c;dar;tan;s-s;avi;w/d;cho;jza

KN Manufacturing Solutions LLC

Fiber Optic

325 Kentucky Court
GA 30548 Hoschton

Tel: +1 404 202 9655

Cell: +1 404 202 9655

com;ol.;nms;n/k;ine;iem;i.n;kar

Amaral Automation Associates

Wire & Cable

1697 Warwick Ave, Suite D
RI 02889 Warwick

Tel: +1 401 405 0755

om;n.c;tio;oma;aut;ral;ama;es/;sal

Repco Industries LLC

Wire & Cable

13299 W. Essex Ln.
Illinois 60142 Huntley

Tel: +1 847 802 4315

Cell: +1 847 274 9218

com;es.;tri;dus;oin;epc;s/r;otu;nli

Southern Industrial Equipment

Wire & Cable

2708 Cambridge Way
TX 75092 Sherman

Tel: +1 281 844 4260

Fax: +1 903 813 0285

net;ns.;tio;olu;ons;usi;xtr;y/e;tro

Fully optimized process control from start-up to ramp down

Our line control software are advanced, modular and expandable control systems which provide structured and user friendly ways to operate, control, monitor and manage your valuable production.

Upgrading?

Show Hide

Human Machine Interface Upgrade

Obsolete human-machine interface technology is putting your line at risk of a complete shut down. Don't keep your customers waiting and let your reputation suffer.

Line Control Automation Upgrade

Your line risks a complete shut down because of obsolete line control technology. Don't keep your customers waiting and let your reputation suffer.

Description

Our Line Control Autoextrusion 4.1 (AE 4.1) provides control of the extrusion line, monitoring of the machines, prodcution follow-up with an extended production management system and assures a user friendly operator interface. It enhances the productivity and reliability of the production line as well as the quality of the final product.

The AE 4.1 consists of Line Control Unit (LCU) with a fail safe PLC, an industrial field bus for controlling distributed I/O and drives, a user friendly movable control panel with a touch screen for NOMOS Process Supervisor Unit (PSU). The LCU hardware is based on a Siemens PLC. The software contains all logical sequences and calculations for perfoming, such as machines selection and interlocking, line sequences, synchronization of all machines, temperature control loops, system diagnostic of hardware modules and bus nodes.

The PSU consists of an industrial PC which is connected to a PLC and software specially developed for supervision of various cable type production. It is an easy tool for monitoring a process and adjusting it without long and laborious user training. The PSU's highly interactive interface ensures quick settings, high quality repeatable production, complete alarm control, controlled maintenance and historical reporting for production management. The PSU's modular functionalities include process monitoring, an alarm system, production history, a recipe system, time bases data logging, and a reporting system.

Remote service
The remote service connection is made in a secure way via internet or GPRS/EDGE connection. It gives the possibility to make remote service, diagnostic, software update and troubleshooting functions for the line automation system, almost in a similar way as with a local connection. The remote service includes the required hardware and the functionality tests of the connection. If the GPRS/EDGE connection is used, the customer must provide the required SIM-card. The price of the remote service is negotiated case by case.

Options

  • Remote PSU unit
  • Remote PSU unit with cabinet
  • Additional control panel
  • X-Flow integration
  • Profibus/Profinet field cable
  • Other OEM integration
  • Remote service connection

Meet us at IWCS in Pittsburgh, USA on 27 - 30 October, 2025!

From our blog Visit Blog

Gaining Performance After Line Delivery

15.10.2025

This multi-layer PEX / PE-RT extrusion line maybe a bit past, yet it is performing even better than the day it was delivered. Thanks to the attentive services of our agent, Montenegro S.r.l. Read more

Gaining Performance After Line Delivery

Revealing What’s Unique Behind the Toppi Name

9.10.2025

Toppi is a family name as well as a brand of no-nonsense entrepreneurship which started over 70 years ago. The privately owned Finnish company, located in Espoo, specializes in producing high-quality plastic hoses, tubes, profiles and cables for industrial and consumer needs. Family members stay dedicated to every aspect of Toppi operations, including plans for growth. Read more

Revealing What’s Unique Behind the Toppi Name

Redefining Multi-layer Processing for Heating & Plumbing Pipe

3.10.2025

Redefine heating &amp; plumbing pipe extrusion with a complete system that boosts efficiency, precision, and scalability. The PXL multi-layer line is a step above the rest. Read more

Redefining Multi-layer Processing for Heating & Plumbing Pipe

More Medical from a Single Source

3.10.2025

Synergies and partnerships translate to more extrusion systems, and now include multi-lumen, TPE materials, and triple layer co-extrusion alongside our classic IV tube lines. Read more

More Medical from a Single Source

Open Systems

18.9.2025

Find information by relying on a solid data foundation. Smart factories and AI require good data. Its availability and accessibility through our extrusion lines is therefore essential. Read more

Open Systems

Unlock Peak Performance with Lifecycle Services

3.9.2025

With over 6000 lines installed worldwide, we have a vast history of working closely with cable and pipe manufacturers. That means something when considering services over a lifecycle. Read more

Unlock Peak Performance with Lifecycle Services

The Future of AI Autonomous Line Controls

20.8.2025

AI is here, more than ever before. The integration of Artificial Intelligence in the industrial environment, particularly in our extrusion lines is set to revolutionize end-product quality and manufacturing efficiency/output. Read more

The Future of AI Autonomous Line Controls

Autonomous CV Lines on the Horizon

30.7.2025

Imagine a CV line automatically gearing itself for production of high-voltage and extra high-voltage cables only by selecting the desired product. Our futuristic project is on the near horizon. Read more

Autonomous CV Lines on the Horizon

Share by email

[object Object]