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Automotive Wire Insulation

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 770 967 1770

Cell: +1 404 202 9655

Fax: +1 770 967 1770

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TDC (Technical Development Corporation)

Wire & Cable

11845 Vanstory Drive
NC 28078 Huntersville

Tel: +1-770-337-3347

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

4012 Washington Drive<br /> Upper Chichester
PA 19061 Philadelphia

Tel: +1 972 762 2297

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You can take advantage of our material-efficienct insulation technology for the production of thin wall automotive wires. Not only is this technology user-friendly, but we also offer you all of the components you need for implementation.

How to get more value?

Right capacity

How easily can you respond to market changes? Is your answer profitable enough for you? With us you can choose from three different capacity levels without compromising availability or quality of your production solution. Proactive services enhance your operations even further.

Lower production costs

Is material-efficiency important to you? Our technologies guarantee excellent centricity and high stability of your products. State-of-the-art extruders and crossheads save material and minimize scrap in your production. Versatile raw materials, that suit to your production in quality, quantity and price, are applicable on several technologies.

Sustainable products

How sustainable are your products? Purity and smoothness in layers are in the core of our solution development. With us, you can deliver more durable products that are easy to install and secure to use.

Our Way of Working

  1. Production solution iteration

    We simulate possible line configurations for different production speeds and spaces for you

  2. Installation and production start

    We supervise the installation at your premises to answer any questions which may arise. In each delivery, we do the line set-up to ensure that all our promises are fulfilled in the delivery.

  3. Investment renewal

    We help you to achieve the best production value throughout your investment lifecycle. There are several performance and upgrade services to explore new business opportunities.

Lean and proven production solution for changing market needs. Good upgradability and versatile product range guarantee a technical fit for the future.

EEL 30Extend

Production line for making thin wall automotive wires

Are you concerned about your profitability in the automotive wire market?

Because automotive wire margins are low and material savings have a key role in production, our EEL 30 Extend insulation line offers you

  • Complete production line from a single supplier
  • Reduced material usage via our quick color change system
  • Production scheduling and quality reporting systems available as standard features

What you get

An automotive insulation line which is optimized for high-speed, reliable production of thin wall wires with quick color changes, and features which are proven through decades of know-how

  • Quick color change with minimal scrap rate
  • Excellent process repeatability
  • Precise product quality within the tight tolerances required in automotive wire production

Maillefer's engineering ensures reliable operation of the automotive wire insulation line for many years. This line has user-friendly production features and is easy to operate. Color changes can be made quickly, ensuring high equipment efficiency and a low scrap rate.

The high-output extruder is equipped with a Maillefer barrier screw and a barrel with a unique feeding section. These features ensure a stable and homogeneous output throughout the entire speed range of the extruder. The automatic dual take-up ensures reliable continuous production. Also, the Nomos® control system features proven tools which help you monitor the production process and manage machine settings.

Typical line composition

  • KR 630 Dual flyer pay-off
  • EMB 250 Electromagnetic brake
  • Wire stabilisator
  • MXC 60-24D Extruder
  • Coloring unit for main extruder
  • Conveying unit for main extruder
  • NMA 30-24D Two auxiliary extruders
  • Coloring unit for auxiliary extruders
  • Conveying unit for auxiliary extruders
  • Quick color change system X-flow
  • Diameter gauge
  • ECS 20 Cooling system
  • ECS Dryer
  • Diameter gauge
  • Spark tester
  • Dual take-up
  • Autoextrusion 4.1 Line control
  • Optional components

    Welding machine
  • Marking unit
  • Lump and neckdown gauge
  • Eccentricity gauge
  • Double X-flow system quick color change for stripe and skin

Specifications

Conductor type Copper and aluminum
Conductor cross section Cu mm2, solid 0.22 - 6.0 mm2
Conductor cross section Cu mm2, stranded or bunched 0.22 - 6.0 mm2
Insulation layer thicknesses (mm) 0.2 - 0.4 mm
Max. Cable diameter (mm) 6.0 mm
Lenght of typical line (m) 33 m
Constructive line speed (m/min) 1200 m/min

Value packages

Production Capacity

Quick Color Change Value Package

Maillefer's patented quick colour change system, X-flow, allows very fast insulation and striping color changes without stopping the production line. The color change system automatically changes the color with pre-defined lengths, which are determined by the built-in production scheduler in the line control. 

Quick Type Change Value Package

By implementing the crosshead change system, you can reduce downtime that is normally experienced between product changes.

Production Cost

Quick Color Change Value Package

Maillefer's patented quick colour change system, X-flow, allows very fast insulation and striping color changes without stopping the production line. The color change system automatically changes the color with pre-defined lengths, which are determined by the built-in production scheduler in the line control. 

Meet us at wire South America 2017 in Sao Paulo, Brazil on 03 - 05 October, 2017!

IWCS 2017

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Irrigation Show

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Wire & Cable Arabia 2017

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