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Low Voltage Cable Filling and Sheathing

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 770 967 1770

Cell: +1 404 202 9655

Fax: +1 770 967 1770

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TDC (Technical Development Corporation)

Wire & Cable

11845 Vanstory Drive
NC 28078 Huntersville

Tel: +1-770-337-3347

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Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131

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Maillefer North America

Wire & Cable

4012 Washington Drive<br /> Upper Chichester
PA 19061 Philadelphia

Tel: +1 972 762 2297

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We provide you with our tandemized filling and sheathing technology. This process greatly reduces lead times in your low voltage cable manufacturing processes.

How to get more value?

Right capacity

How easily can you respond to market changes? Is your answer profitable enough for you? With us you can choose from three different capacity levels without compromising availability or quality of your production solution. Proactive services enhance your operations even further.

Lower production costs

Is material-efficiency important to you? Our technologies guarantee excellent centricity and high stability of your products. State-of-the-art extruders and crossheads save material and minimize scrap in your production. Versatile raw materials, that suit to your production in quality, quantity and price, are applicable on several technologies.

Sustainable products

How sustainable are your products? Purity and smoothness in layers are in the core of our solution development. With us, you can deliver more durable products that are easy to install and secure to use.

Our Way of Working

  1. Production solution iteration

    We simulate possible line configurations for different production speeds and spaces for you

  2. Installation and production start

    We supervise the installation at your premises to answer any questions which may arise. In each delivery, we do the line set-up to ensure that all our promises are fulfilled in the delivery.

  3. Investment renewal

    We help you to achieve the best production value throughout your investment lifecycle. There are several performance and upgrade services to explore new business opportunities.

Lean and proven production solution for changing market needs. Good upgradability and versatile product range guarantee a technical fit for the future.

EEL 60Extend

Tandemized filling and sheathing line for low voltage cables

Would you like to decrease your manufacturing costs?

Our EEL 60 Extend filling and sheathing line reduces production costs of your low voltage cables by offering

  • Tandemized filling and sheathing process
  • Continuous production availability
  • Efficient use of materials and energy

What you get

A line tailored to your specific needs

  • High-performance filling and sheathing using cutting-edge extrusion technology
  • Line configuration that allows non-stop production, even during reel changes
  • Leading technology proven worldwide

Performance

Production speeds

Up to 300 m/min depending on cable construction and line configuration

Typical line composition

  • AVR 10 Two traversing pay-offs
  • MHE SBS 1200 Accumulator
  • BCA 12 Caterpillar
  • MXC 120-24D Filling extruder with hopper loader
  • ECH 60/70 Crosshead
  • Diameter gauge
  • MXC 150-24D Sheathing extruder with hopper loader and dosing unit
  • ECH 60/70 Crosshead
  • Vacuum pump
  • Diameter gauge
  • ECS 100 Cooling line
  • BCA 12 Caterpillar
  • MHE SBS 1200 Accumulator
  • BLMD 70 Length counter
  • TUT 10 Two traversing take-ups
  • Autoextrusion 4.1 - Line control
  • Power distribution cabinet
  • Optional components

    Longitudinal tape application
  • Co-extrusion configuration
  • Powdering unit
  • Spark tester
  • Gravimetric dosing unit
  • Autoextrusion 4.1 - Line control

Specifications

Cable type Single or multicore low voltage cable
Typical conductor range up to 4 x 240 mm2
Cable core diameter before filling (mm) up to 50
Cable core diameter after sheathing (mm) up to 60
Filling materials PVC, HFFR, EPDM
Sheathing materials PVC, HFFR, PE
Length of typical line (m) 90
Constructive line speed (m/min) 300

Value packages

Production Capacity

High Output Screw Value Package

New screw design leads to higher output for your extruder.

Meet us at wire South America 2017 in Sao Paulo, Brazil on 03 - 05 October, 2017!

IWCS 2017

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Irrigation Show

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Wire & Cable Arabia 2017

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