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High Voltage Cable Sheathing

Nearest Maillefer contacts for USA

KN Manufacturing Solutions LLC

Fiber Optic

5464 Woodrun Ct
GA 30517 Braselton

Tel: +1 678 828 9868

Cell: +1 404 202 9655


Maillefer North America

Pipe & Tube

Phipps Bend Industrial Park<br /> 402 Phipps Bend Road
TN 37873 Surgoinsville

Tel: +1 423 817 2440

Fax: +1 423 212 0131


Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628


You recieve technology dedicated to the most demanding sheathing applications of high and extra high voltage cables.

How to get more value?

Right capacity

How easily can you respond to market changes? Is your answer profitable enough for you? With us you can choose from three different capacity levels without compromising availability or quality of your production solution. Proactive services enhance your operations even further.

Lower production costs

Is material-efficiency important to you? Our technologies guarantee excellent centricity and high stability of your products. State-of-the-art extruders and crossheads save material and minimize scrap in your production. Versatile raw materials, that suit to your production in quality, quantity and price, are applicable on several technologies.

Sustainable products

How sustainable are your products? Purity and smoothness in layers are in the core of our solution development. With us, you can deliver more durable products that are easy to install and secure to use.

Our Way of Working

  1. Production solution iteration

    We simulate possible line configurations for different production speeds and spaces for you

  2. Installation and production start

    We supervise the installation at your premises to answer any questions which may arise. In each delivery, we do the line set-up to ensure that all our promises are fulfilled in the delivery.

  3. Investment renewal

    We help you to achieve the best production value throughout your investment lifecycle. There are several performance and upgrade services to explore new business opportunities.

Lean and proven production solution for changing market needs. Good upgradability and versatile product range guarantee a technical fit for the future.

EEL 60Extend

Sheating technology for your high and extra high voltage cable production

Are you interested in making your expensive high and extra high voltage cable sheathing process more reliable?

Our EEL 60 high voltage sheathing line increases the confidence of cable manufacturers by offering

  • High-performing line produces top quality cable
  • Reliable production
  • Low cost per produced cable meter

What you get

Dedicated line for the most demanding sheathing applications of high and extra high voltage cables

  • Reliable technology which guarantees your high and extra high voltage cable production
  • Production line which can handle your largest cables
  • Leading technology proven worldwide

Typical line composition

  • FPO 50 Two floor traversing pay-offs
  • BCA 30 Caterpillar
  • MXC 150-24D or MXC 180-24D Main extruder with hopper loader and dosing units
  • ECH 200/240 Crosshead
  • Vacuum pump
  • Diameter gauge
  • MCS 200 Cooling line
  • MCS Cable dryer
  • BLMD 200 Length counter
  • BCA 30 Caterpillar
  • FTU 50 Two floor traversing take-ups
  • Autoextrusion 4.1S - Line control
  • Power distribution cabinet
  • Optional components

    Additional extruder for semiconductive layer
  • Marking unit
  • Longitudinal tape application
  • Spark tester
  • Gravimetric dosing unit
  • Autoextrusion 4.1 - Line control


Cable type Single core high or extra high voltage cable
Cable core diameter before sheathing (mm) 30 - 190
Cable core diameter after sheathing (mm) 35 - 200
Sheathing layer thicknesses (mm) 2 - 5
Max. cable weight (kg/m) 80
Length of typical line (m) 80
Constructive line speed (m/min) 25

Value packages

Production Capacity

High Output Screw Value Package

New screw design leads to higher output for your extruder.

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