Nearest Maillefer contacts for USA
Maillefer North America
Pipe & Tube
Phipps Bend Industrial Park<br />
402 Phipps Bend Road
TN 37873 Surgoinsville
Tel: +1 423 817 2440
Fax: +1 423 212 0131
om;a.c;rus;efe;ill;/ma;jonMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaKN Manufacturing Solutions LLC
Fiber Optic
325 Kentucky Court
GA 30548 Hoschton
Tel: +1 404 202 9655
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karAmaral Automation Associates
Wire & Cable
1697 Warwick Ave, Suite D
RI 02889 Warwick
Tel: +1 401 405 0755
om;n.c;tio;oma;aut;ral;ama;es/;salRepco Industries LLC
Wire & Cable
13299 W. Essex Ln.
Illinois 60142 Huntley
Tel: +1 847 802 4315
Cell: +1 847 274 9218
com;es.;tri;dus;oin;epc;s/r;otu;nliSouthern Industrial Equipment
Wire & Cable
2708 Cambridge Way
TX 75092 Sherman
Tel: +1 281 844 4260
Fax: +1 903 813 0285
net;ns.;tio;olu;ons;usi;xtr;y/e;troReliable insulation and vulcanizing technology for continuous and high-speed medium voltage cable production. You also have complete control over material usage.
How easily can you respond to market changes? Is your answer profitable enough for you? With us you can choose from three different capacity levels without compromising availability or quality of your production solution. Proactive services enhance your operations even further.
Is material-efficiency important to you? Our technologies guarantee excellent centricity and high stability of your products. State-of-the-art extruders and crossheads save material and minimize scrap in your production. Versatile raw materials, that suit to your production in quality, quantity and price, are applicable on several technologies.
How sustainable are your products? Purity and smoothness in layers are in the core of our solution development. With us, you can deliver more durable products that are easy to install and secure to use.
We simulate possible line configurations for different production speeds and spaces for you
We supervise the installation at your premises to answer any questions which may arise. In each delivery, we do the line set-up to ensure that all our promises are fulfilled in the delivery.
We help you to achieve the best production value throughout your investment lifecycle. There are several performance and upgrade services to explore new business opportunities.
Compact quality solution for more sustainable production. Affordable investment that is easy to start and maintain in different production environments.
Produce quality medium voltage XLPE cables with reduced budget
Our EPL 30 Enter cable production line is optimized for the needs of a new player by offering
Immediate production from the very first day
Theoretical yearly capacity
2500 km, 240 mm2 Al 10 kV
The Maillefer catenary continuous vulcanizing line is designed for continuous insulation of XLPE insulated cable cores. The conductor is insulated by proven XLPE extruders and triple crossheads. The combination of the advanced Autocure line control system, triple crosshead and X-ray dimensional measurement provides the possibility to minimize start-up scrap and material over-consumption during your cable production run.
| Voltage range | 10 – 35 kV |
| Conductor cross section Cu mm2 | 25 – 630 |
| Conductor cross section Al mm2 | 25 – 800 |
| Conductor type | Round, solid, stranded |
| Insulation layer thicknesses | |
| Conductor screen (mm) | 0.3 – 2.0 mm |
| Insulation (mm) | 3.4 – 10.5 |
| Insulation screen (mm) | 0.3 – 2.0 mm |
| Max. cable weight (kg/m) | 7.0 |
| Max. Cable diameter (mm) | 60 |
| Length of typical line (m) | 150 |
| Extruder platform height (m) | 10 |
| Constructive line speed (m/min) | 25 |
Our Quick Conductor Splicing Value Package allows quick conductor splicing for compact round stranded medium voltage (MV) conductors up to 800 mm².
Our Quick Conductor Splicing Value Package allows quick conductor splicing for compact round stranded medium voltage (MV) conductors up to 800 mm².
Lean and proven production solution for changing market needs. Good upgradability and versatile product range guarantee a technical fit for the future.
Manufacture quality medium voltage XLPE cables with minimum material costs
Our EPL30 Extend cable production line is designed for reliable, high-quality production of medium voltage cables and offers
Cable that fulfills all of the end user's requirements
Theoretical yearly capacity
5000 km, 240 mm2 Al 10 kV
In a proven case, a customer was able to use the High Stability Capstan to achieve less than 0.2% line speed variation and less than 0.1% longitudinal diameter variation.
| Voltage range | 10 – 35 kV |
| Conductor cross section Cu mm2 | 25 – 800 |
| Conductor cross section Al mm2 | 25 – 800 |
| Conductor type | Round, solid, stranded |
| Insulation layer thicknesses | |
| Conductor screen (mm) | 0.4 – 2.0 mm |
| Insulation (mm) | 3.4 – 12 |
| Insulation screen (mm) | 0.4 – 2.0 mm |
| Max. cable weight (kg/m) | 10 |
| Max. Cable diameter (mm) | 70 |
| Lenght of typical line (m) | 180 |
| Extruder platform height (m) | 12 |
| Constructive line speed (m/min) | 50 |
It is possible to produce several medium voltage cores in the same run without stopping the continuous vulcanization line. This significantly reduces overall downtime, especially if the production contains frequent type changes. Continuous Type Change Value Package, which you can upgrade to without heavy investment, is an effective means to improve productivity.
Typical preheaters ineffectively heat conductors, causing the inner semicon material to penetrate the outermost wires. In a worst case scenario, the conductors can then no longer pass through the wire guide of the crosshead. Our Dual Preheating System uses two coils to effectively heat the entire conductor.
Our Quick Conductor Splicing Value Package allows quick conductor splicing for compact round stranded medium voltage (MV) conductors up to 800 mm².
Our Quick Conductor Splicing Value Package allows quick conductor splicing for compact round stranded medium voltage (MV) conductors up to 800 mm².
Royal road to demanding deliveries with the lowest total cost of ownership. High output solution to explore the market in the front row.
Produce high-quality medium voltage XLPE cables with minimum operation costs
Our EPL 30 Explore line is designed for production at high speeds, and offers
Fastest line speeds available on the market
Theoretical yearly capacity
7000 km, 240 mm2 Al 10 kV
With our Dual preheating system, a customer was able to increase line speeds by 25%.
| Voltage range | 10 – 35 kV |
| Conductor cross section Cu mm2 | 25 – 800 |
| Conductor cross section Al mm2 | 25 – 800 |
| Conductor type | Round, solid, stranded |
| Insulation layer thicknesses | |
| Conductor screen (mm) | 0.4 – 2.0 mm |
| Insulation (mm) | 3.4 – 12 |
| Insulation screen (mm) | 0.4 – 2.0 mm |
| Max. cable weight (kg/m) | 10 |
| Max. Cable diameter (mm) | 70 |
| Lenght of typical line (m) | 220 |
| Extruder platform height (m) | 16 |
| Constructive line speed (m/min) | 100 |
It is possible to produce several medium voltage cores in the same run without stopping the continuous vulcanization line. This significantly reduces overall downtime, especially if the production contains frequent type changes. Continuous Type Change Value Package, which you can upgrade to without heavy investment, is an effective means to improve productivity.
Typical preheaters ineffectively heat conductors, causing the inner semicon material to penetrate the outermost wires. In a worst case scenario, the conductors can then no longer pass through the wire guide of the crosshead. Our Dual Preheating System uses two coils to effectively heat the entire conductor.
Our Quick Conductor Splicing Value Package allows quick conductor splicing for compact round stranded medium voltage (MV) conductors up to 800 mm².
Our Quick Conductor Splicing Value Package allows quick conductor splicing for compact round stranded medium voltage (MV) conductors up to 800 mm².